Handy Hints & Tips

Moderator: RichardW

186 topics

Most liked posts	Author	Posted	Liked	Forum
New boy on the block tool	doctle	17 Apr 2019, 11:05	3 times in total	Handy Hints & Tips
PSA Tweeter not connected	Runeelling	14 Apr 2024, 08:09	Once this year	Handy Hints & Tips

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PSA Electrical Diagrams - Wiring & Symbols Codes Index

by GiveMeABreak » 09 Dec 2023, 17:48
Posted in Diagnostics
Replies: 0
by GiveMeABreak » 09 Dec 2023, 17:48 » in Diagnostics

PSA Electrical Diagrams - Wiring & Symbols Codes Index

The following will cover most basic equipment, but will exclude later systems & Tech.

PSA Electrical Diagrams Introduction - Function and Constitution of Codes
PSA Electrical Diagrams - Coding of Functions
PSA Electrical Diagrams - Component Coding
PSA Electrical Diagrams -...

Replies: 0
Views: 32583

Last post by GiveMeABreak
09 Dec 2023, 17:48
Citroen, DS Automobiles and Peugeot Official Part Number Requests

by GiveMeABreak » 15 May 2021, 13:55
Last post by RichardW » 1 minute ago
Posted in Citroën
Replies: 2039
by GiveMeABreak » 15 May 2021, 13:55 » in Citroën
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First post

Please make all your Citroen , DS Automobiles or Peugeot Parts Requests on this thread

This thread is only for donating members who wish to request official part numbers or Parts Diagrams.

Please don't post technical queries or ask 'how to' questions here. Create a thread in one of the main Citroen / Peugeot Forums for these queries....

Last post

1920 HJ is correct for a new pump (£1830.76), exchange is 1921N9 (£1287.46). PSA don't supply the parts separately unfortunately!
Replies: 2039
Views: 537491

Last post by RichardW
1 minute ago
Airbag, Dashboard, Seat Belt & Airbag ECU Repairs

by GiveMeABreak » 24 Jun 2020, 17:01
Last post by 407 » 07 Mar 2024, 23:42
Posted in Useful links
Replies: 64
by GiveMeABreak » 24 Jun 2020, 17:01 » in Useful links
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First post

Just for members to be aware that airbagteam.com based in the UK are offering a 10% discount to FCF members on any of their services.

The FCF does not endorse any company directly, but thought this would be of use to members.

Full details of their services and the discount can be found here:

Airbag, Dashboard, Seat Belt & Airbag ECU Repairs

Last post

Re the 407 door seal issue and airbag warnings, after a few days of rain and testing with the hose, I gave up as water was still pooling on top of the bottom door seal and then running inside the car.

My solution was to put a few holes thru the seal with a leather hole punch tool which seems to allow the water to exit (the door seal gets squashed...
Replies: 64
Views: 78078

Last post by 407
07 Mar 2024, 23:42
Important Information concerning access to PSA parts data

by xantia_v6 » 19 Mar 2020, 04:19
Last post by GiveMeABreak » 14 Nov 2021, 07:21
Posted in Forum News, Announcements and Issues
Replies: 88
by xantia_v6 » 19 Mar 2020, 04:19 » in Forum News, Announcements and Issues
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First post

As some of you may already have realised, PSA (Citroen, DS Automobiles & Peugeot) have this week (from 16/03/2020) decided to close off free access to parts information.

The public version of PSA's ServiceBox, which is the official source for parts and information has had a freely accessible parts system for registered garages, and individual...

Last post

Please note: This Thread is now Locked.

Please Make All Your Citroen or Peugeot Parts Requests Here

All parts requests from this topic have been moved there.
Replies: 88
Views: 117700

Last post by GiveMeABreak
14 Nov 2021, 07:21
New PSA Heritage Parts for Classic Cars

by GiveMeABreak » 11 Oct 2019, 16:18
Last post by white exec » 24 Jan 2020, 16:49
Posted in Citroën
Replies: 3
by GiveMeABreak » 11 Oct 2019, 16:18 » in Citroën

First post

Parts for Classic / Older Citroen, Peugeot Renault Vehicles

This may be of interest to Members with older vehicles where getting parts is a struggle and for those not already aware of the site.

PSA are embarking on a project to provide some supplies of original and re manufactured parts for older vehicles and classics, and have made it a...

Last post

I'm trying them for anything showing up as NFP now.
Sometimes hit lucky.

Replies: 3
Views: 34739

Last post by white exec
24 Jan 2020, 16:49
Revised Easydiagnostics Discount Procedure

by GiveMeABreak » 03 May 2018, 17:22
Posted in Forum News, Announcements and Issues
Replies: 0
by GiveMeABreak » 03 May 2018, 17:22 » in Forum News, Announcements and Issues

Please note that there is a new procedure in place for members wishing to take advantage of a 15% discount off products from Easydiagnostics.

The old discount code that was entered into the checkout is no longer valid, as a result of the code being propagated over the Internet.

After discussions with Jim from ED today, we have agreed a new...

Replies: 0
Views: 37047

Last post by GiveMeABreak
03 May 2018, 17:22

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Last post

Avoiding cuts when cleaning LHM reservoir

by adamskibx » 20 Jul 2005, 03:17
Last post by 406 V6 » 19 Jun 2005, 01:32
Replies: 1
by adamskibx » 20 Jul 2005, 03:17

First post

Oh dear I should have taken note of this when changing my fluid! Its not just Citroen Green blood in there anymore! Silly thing is I read this first and thought id be OK!

Last post

Fellas, i remembered this little thing in my sleep:
Since you all complain when cleaning the container about it's sharp edges, why not put a piece of a rubber hose cut along it's lenght on the opening? at least it would prevent cursing and cuttings a bit more...

(ahh, good old Paint! )

Replies: 1
Views: 1128

Last post by 406 V6
19 Jun 2005, 01:32
Undo your nuts!!

by goldfinche » 01 May 2005, 23:15
Replies: 0
by goldfinche » 01 May 2005, 23:15

Hi the purists and professional people be prepaired to look away or cringe.
Having struggled to undo various hydraulic pipe nuts that did not want to (hight correctors recently.) having removed some of the flats was not in the position to replace the pipes. The good way was to cut the pipes off and use a hex socket.My way was to get a standard...

Replies: 0
Views: 1598

Last post by goldfinche
01 May 2005, 23:15
C5 H&T

by 406 V6 » 23 Apr 2005, 16:45
Replies: 0
by 406 V6 » 23 Apr 2005, 16:45

Hi!
I decided to join in with some small tips for the C5.
I don't know for you guys, but my C5 seems to have a lack of torsional stiffness, as at very small speed, every depression on the road makes the doors squeal on the rubber seals. Either the doors or the car, though i'm more inclined for the doors being the guilty part.
So, how do I get past...

Replies: 0
Views: 1195

Last post by 406 V6
23 Apr 2005, 16:45
Cleaning BX Height Correctors

by G4EIY » 20 Apr 2005, 23:11
Replies: 0
by G4EIY » 20 Apr 2005, 23:11

When dismantling and cleaning the height correctors, ,the orifice discs somtimes get overlooked as they are not obvious.
There are 7 spacers, 8 discks and one screwed plug that holds them in place.
A tool is required, can be made from a rod or tube, cut a slot in one end to remove the plug (Normal Thread),
Picture below shows all...

Replies: 0
Views: 1342

Last post by G4EIY
20 Apr 2005, 23:11
Sound Deadening

by paranoid » 10 Apr 2005, 01:47
Last post by citroenzx » 30 Mar 2005, 01:25
Replies: 9
by paranoid » 10 Apr 2005, 01:47

First post

If you put 2 layers in certain areas its just as good, well it was on an old mk2 escort a while ago....

Last post

Want a low cost sound deadening solution? Go to a DIY shop and buy yourself a couple of rolls of AquaSeal roof flashing. I used this stuff on my door cards and it works.
OK so it's not as great as stuff like Dynamat but it does help kill some noise and it only costs around £7 for a 2m roll.

Replies: 9
Views: 2298

Last post by citroenzx
30 Mar 2005, 01:25
cylinder head gasket

by Dave Bamber » 13 Mar 2005, 01:45
Last post by johnjack » 11 Mar 2005, 22:45
Replies: 4
by Dave Bamber » 13 Mar 2005, 01:45

First post

Thickest gasket is 1.73M/M according to the Haynes book.
Please can you re-post this in the Peugeot section, you may get a few more answers.

Last post

Hi all,I have had the cylinder head on my 306xrdt (1996) skimmed today and was advised to buy the thickest gasket available, I have now purchased a new gasket but it looks extremely flimsy compared with the original gasket. Are there different qualities of cylinder head gaskets? I am a retired gent and don't want to do the same job twice, the new...

Replies: 4
Views: 1584

Last post by johnjack
11 Mar 2005, 22:45
BX whistling sound elimination

by dan.2cv » 19 Apr 2005, 04:52
Last post by adamskibx » 05 Mar 2005, 02:33
Replies: 1
by dan.2cv » 19 Apr 2005, 04:52

First post

Similar fix for whistly wiper arms-turn them up or down a spline.
Abviously this is rather difficult at over 40 mph, but not impossible if you have an athletic passenger who happens to be an octopus.

Last post

When driving along in my BX I often notice a whistling sound at speeds above 40 MPH. This is due to the fan blades having air rush past them. To stop it, simply turn the blower on very fractionally and it stops.

Replies: 1
Views: 1051

Last post by adamskibx
05 Mar 2005, 02:33
Changing GS Spheres the easy way!

by citronut » 01 May 2005, 04:11
Last post by adamskibx » 11 Feb 2005, 21:42
Replies: 1
by citronut » 01 May 2005, 04:11

First post

once you have undone all of this you have allmost got the hole unit out i find usuly the pipe nut dose not come undune easily so you have to cut supply pipe and replace it i used to do hole job in aprox 3 hours including replacing metal pipes regards malcolm

Last post

I have recently had to change my spheres on my GS and after dismantling the one side completely, I remembered that someone on another forum mentioned that you can do the job without taking the cylinder out of the sub-frame. I did this for the other side and it saves a lot of time and effort and also avoids breaking the rubber seal/return pipe clip...

Replies: 1
Views: 1289

Last post by adamskibx
11 Feb 2005, 21:42
Xantia II fuel filter (petrol)

by dan.2cv » 14 Jan 2005, 04:37
Replies: 0
by dan.2cv » 14 Jan 2005, 04:37

There I was, screwdriver at the ready to undo the jubilee clips holding on my fuel filter so I could renew it. But waiting for me were marvellous moulded plugs where you just press the clip, pull and off it comes. Off and on in 25 seconds. Bracket screwed back on and job done in no time. Not even a jack with suspension set on high.
My joy was...

Replies: 0
Views: 884

Last post by dan.2cv
14 Jan 2005, 04:37
Megane gearbox stabilizer.

by Stuart McB » 19 Dec 2004, 16:52
Replies: 0
by Stuart McB » 19 Dec 2004, 16:52

For any one thinking about changing the gearbox stabilizer on a Megane Coupe' or Convertible. The spanner sizes are 16mm . Dead easy job. Just unscrew and replace then screw up nice and tight.

Replies: 0
Views: 919

Last post by Stuart McB
19 Dec 2004, 16:52
BX Floppy Windscreen Wiper Shaft

by G4EIY » 17 Nov 2004, 22:30
Replies: 0
by G4EIY » 17 Nov 2004, 22:30

Hi,
This is a common problem on the old BX's.
I have effected a cheap repair that will remove about 90% of the flop.
1.Remove the wipper unit, and make a note of the position of the plastic arms and washers.
2.Dismantle enough to remove the offending shaft, I took the whole thing out by grinding off the protruding pips for ease of working.
3. Use...

Replies: 0
Views: 920

Last post by G4EIY
17 Nov 2004, 22:30
Header tank for bleeding coolant

by Jiff Lemon » 24 Oct 2004, 16:27
Last post by batwad » 21 Oct 2004, 23:33
Replies: 1
by Jiff Lemon » 24 Oct 2004, 16:27

First post

Fantastic - Just in time for my radiator swap!

Last post

Just thought I'd share with you my custom header tank, now it's a refined Version 2
Simply take a two litre lemonade bottle (cola, Fanta and Dr. Pepper are also fine) and cut the bottom off.
Next take a rubber glove and cut off two of the fingers. Now cut the tips off of the fingers so you've got two short pieces of flimsy rubber tube.
Stretch...

Replies: 1
Views: 1236

Last post by batwad
21 Oct 2004, 23:33
Extra Life to BX Alternator

by G4EIY » 19 Oct 2004, 15:46
Replies: 0
by G4EIY » 19 Oct 2004, 15:46

Hi all,
Intermittent warning light when ignition ket turned on, took sometimes a while for the alternator to energise the field coils.
So, off with the regulator and not supprised, one of the carbon brushes had worn away, this has happened to me before, anyway the options:
1. New regulator.
2. unsolder the offending brush make up a spare and...

Replies: 0
Views: 1144

Last post by G4EIY
19 Oct 2004, 15:46
Stiff Clutch Cables

by G4EIY » 06 Oct 2004, 01:25
Last post by jameshughes » 27 Sep 2004, 14:07
Replies: 3
by G4EIY » 06 Oct 2004, 01:25

First post

Hi James,
Could you expand a little on what you found and did.
Was the adjuster damaged or siezed up, and just required lubrication.
Cheers

Last post

I have a 306 with a automaticaly adjusting clutch cable.
The clutch was very stiff. Following some advice I squirted oil down the cable at the back of the peddle to ease it off.
To aid doing this I used a G clamp to lock the clutch release arm in the engine bay to keep the clutch dis-engaged.
This is so I could pump the peddle with my arm whilst...

Replies: 3
Views: 1856

Last post by jameshughes
27 Sep 2004, 14:07
Starter motor problems, as in archive

by Brilec » 04 Sep 2004, 02:00
Replies: 0
by Brilec » 04 Sep 2004, 02:00

On my 405, I had exactly this problem, and I added a relay to the circuit, so that the ignition switch and wiring did not have to take the 15 amps or so that the solenoid requires. Had no more problems for 7 years now.
Brian.

Replies: 0
Views: 861

Last post by Brilec
04 Sep 2004, 02:00
Millers Oil

by bulldog » 21 Mar 2005, 04:36
Last post by Calum » 23 Aug 2004, 20:24
Replies: 2
by bulldog » 21 Mar 2005, 04:36

First post

do you know if it would work on aq bx diesel

Last post

I have been using Millers oil (multi fleet) 10w40 for a lomg time now and millers recommended changing the oil at 15K instead of 6K after sampling oil from the engine. Never had any problems with any cars running Millers. This is on a fleet of taxis!! if they can cope surely anything can.

Replies: 2
Views: 2004

Last post by Calum
23 Aug 2004, 20:24
Home Made Sphere Removal Tools

by Mosser » 12 Aug 2004, 14:48
Last post by G4EIY » 12 Aug 2004, 04:10
Replies: 2
by Mosser » 12 Aug 2004, 14:48

First post

Very nice!!, could be a market for those tools for diy spere changers ?!!

Last post

The picture below shows 2 tools that I have made, they both work, and to date have not failed.
I use rubber ring cut from an old Mini inertube to fit between the sphere and the tool, I find this gives extra grip, and the tools do not rotate when hit with a hammer.
With the small one, I use a socket with an extension attached, and belt the end of...

Replies: 2
Views: 2524

Last post by G4EIY
12 Aug 2004, 04:10
BX Front Strut Return Pipes - Repair

by G4EIY » 10 Aug 2004, 14:12
Replies: 0
by G4EIY » 10 Aug 2004, 14:12

The front suspension strut return hoses can be repaired insitu.

1. Jack up the car on the offending side and secure, turn the steering to give access the back of the strut.
2. With a sharp knife, cut both tubes just above the thickening, remove old tube.
3. Inset copper(or similar)brake tubes into the open cut ends.
(Clips can be used if...

Replies: 0
Views: 1840

Last post by G4EIY
10 Aug 2004, 14:12
Megan Coupe/Convertible

by Stuart McB » 19 Jul 2004, 18:17
Replies: 0
by Stuart McB » 19 Jul 2004, 18:17

If you find that the interior light flashes on and off at will and that the door open light comes on on the dash, try the boot light stop. It works loose and has a bad fitting in the boot lid. The stop is only on card so just put a little more card or simalr in its path and the light should now work.

Replies: 0
Views: 747

Last post by Stuart McB
19 Jul 2004, 18:17
ZX / 306 Front wheel bearings

by rossd » 02 Jul 2004, 13:44
Replies: 0
by rossd » 02 Jul 2004, 13:44

These usually need a press to get them out, but if the press wont budge them, try and remove the ballraces and inner tracks of the bearing so all you are left with is the outer track pressed into the hub carrier. (This is after removing the hub btw)
Now, with a welder, weld a ring of weld around the inside of the bearing. Let it cool, and find a...

Replies: 0
Views: 838

Last post by rossd
02 Jul 2004, 13:44
ZX lower balljoints

by Jon » 05 Jul 2004, 16:11
Last post by RichardW » 28 Jun 2004, 13:51
Replies: 1
by Jon » 05 Jul 2004, 16:11

First post

A real quick way to separate ZX balljoints is to get a length of metal bar (I use an old antirollbar)and slide it over the top of the arm so that the other end is under the floor of the car. Put a leather glove over that end to avoid any damage. Then just pull down on the bar at the end sticking out by the bottom arm, joint usually separates...

Last post

So you take the pinch bolt out, lever the arm downwards about 1/2 whereupon it stops and won't budge any further for love, money nor hammering. After 90 minutes in disgust, you are about to put it all back together - oh, go on then, just one last try.
The secret? Hand on hub, knee behind elbow and really push it inwards. Now lever the wishbone...

Replies: 1
Views: 1098

Last post by RichardW
28 Jun 2004, 13:51
Brake pistons

by np » 26 Jun 2004, 23:30
Replies: 0
by np » 26 Jun 2004, 23:30

When doing disks/pads on a Xantia(dont know about others)use a 6/10mm wood chisel placed across the slots for winding in the pistons.Works a treat.

Replies: 0
Views: 928

Last post by np
26 Jun 2004, 23:30
BX heater control

by kiwichas » 03 Apr 2005, 15:20
Last post by bxbodger » 28 May 2004, 19:16
Replies: 3
by kiwichas » 03 Apr 2005, 15:20

First post

What if you have a heater that will not turn off fully, and you live in warmer climate(BX 19TRI), seems one has to dismantle half the car to get at it?

Last post

Knowing the BX heater valves propensity to stick and seize when not used, as it's now summer it may not be used again until the autumn.
I just turn mine to full heat for a few minutes every day and then back to cold again- that way when winter comes at least it will still be working!!!!!
This also has the benefit of fully circulating the coolant...

Replies: 3
Views: 1187

Last post by bxbodger
28 May 2004, 19:16
ZX 16V ACAV Vacuum Fix

by gjb02 » 18 May 2004, 22:14
Replies: 0
by gjb02 » 18 May 2004, 22:14

For anyone that has a ZX 16v..The little ACAV vacuum pipes snap like a Kit-Kat, and no glue known to man, can fix them.
Well I fixed mine today, and very cheaply too.
Just buy a length of 1/4 brake pipe, about £5 - £6.
Cut a short length 20mm or so.
Drill the Vacuum, 4.8mm drill, where the pipe snapped off. Carefull not to go through the other...

Replies: 0
Views: 740

Last post by gjb02
18 May 2004, 22:14
Facelift foglights

by Stempy » 10 May 2004, 02:59
Replies: 0
by Stempy » 10 May 2004, 02:59

Quick method of replacing the fog lamps on facelift Xantias is to remove the headlamps (3 bolts). You can then reach in and whip them out. Quicker and easier than the dealer recommended method of removing the bumber!

Replies: 0
Views: 1003

Last post by Stempy
10 May 2004, 02:59
Cat litter oil sucker.

by Stuart McB » 06 May 2004, 01:31
Replies: 0
by Stuart McB » 06 May 2004, 01:31

If you have a cat don't throw away all the old cat litter it's great for draining oil in to from the sump. Most council sites will take it away aswell.
But please never try to pour 3.5ltrs of oil in to the cat or screw on an oil filter.

Replies: 0
Views: 1019

Last post by Stuart McB
06 May 2004, 01:31
ZX Parcel shelf cords

by uhn113x » 26 Apr 2004, 19:03
Replies: 0
by uhn113x » 26 Apr 2004, 19:03

Repair to your local haberdasher and procure a metre of shearing (sp?) elastic for the princely sum of 15p or so. Cut two 44 cm lengths.
Prise out the two guides from the parcel shelf 'tube' and separate the two halves of each.
Remove traces of old elastic from each cord, and attach new pieces by binding with thread and blobbing some PVA glue on...

Replies: 0
Views: 991

Last post by uhn113x
26 Apr 2004, 19:03
Rust Inhibitor

by G4EIY » 19 Mar 2004, 01:20
Replies: 0
by G4EIY » 19 Mar 2004, 01:20

Hi All,
If you are doing a body repair and you run out of Rust Inhibitor, just use pure lemon juice...
Brush well in and let it dry, wipe off with a clean cloth moistened with paint thinners, then apply the primer etc...

Replies: 0
Views: 1246

Last post by G4EIY
19 Mar 2004, 01:20
faulty plip !

by puddle jumper » 15 Mar 2004, 02:02
Replies: 0
by puddle jumper » 15 Mar 2004, 02:02

I dont know if this will work with any one else but I have had a remote central locking plip on a 05 N reg xantia that ceased to work.
After re soldering a few dry / cracked joints it still was not working, but I found that if I only put one battery in instead of two it worked ok as long as I did not use it over and over again. Hope this helps...

Replies: 0
Views: 1269

Last post by puddle jumper
15 Mar 2004, 02:02
cylinder heads

by BagStar » 20 Feb 2005, 03:41
Last post by ray allen » 12 Feb 2004, 17:44
Replies: 14
by BagStar » 20 Feb 2005, 03:41

First post

Correct me if i'm wrong but, the only difference I know of is the combustion chamber is smaller, i.e. closer to the piston. If not, the TD must have slightly smaller pistons, in which case there'll be no difference.

Last post

does anyone know the differences between the turbo and none turbo heads for 1.9 citroen diesels

Replies: 14
Views: 3198

Last post by ray allen
12 Feb 2004, 17:44
GRD not starting when hot

by mikgram » 15 Mar 2004, 20:43
Last post by triplej » 07 Jan 2004, 18:02
Replies: 1
by mikgram » 15 Mar 2004, 20:43

First post

when hot press the accellerator pedal half to three quarters down
then turn the key

Last post

Hi,
I have a Peugeot 205 Diesel that doesn't like starting when hot. I have read that an aftermarket relay can help.
Does anyone have any ideas?
Thanks in advance,
Ray

Replies: 1
Views: 1012

Last post by triplej
07 Jan 2004, 18:02
Head lining cleaning.

by caveman_si » 18 Apr 2004, 23:57
Last post by Stuart McB » 14 Dec 2003, 16:50
Replies: 4
by caveman_si » 18 Apr 2004, 23:57

First post

This works great but remember to use the doesage stated or even a little less. Cos if u dont you will be cleaning the headlining for weeks trying to get the white stains out. And yes im speaking from experince but i now own a Pug 405 with probably the cleanest headlining in the world (well in places).
later si

Last post

If your head lining needs to be cleaned try using that new Oxy clean. Put the doseage required in to a spray bottle and spray on to the lining. Let it work it self in for about 5 mins then simply wipe off. It brought up my ZX head lining like new and even removed the previous 10 years worth of cigarette smoke (none smoker my self).

Replies: 4
Views: 1932

Last post by Stuart McB
14 Dec 2003, 16:50
Radio Code entry

by Dave Burns » 01 Dec 2003, 04:00
Last post by jmt » 01 Dec 2003, 03:42
Replies: 11
by Dave Burns » 01 Dec 2003, 04:00

First post

I'm sure someone on here can help if you tell them what car it is and what the model no. of the radio is.
Dave

Last post

usual story, battery was disconnected, I HAVE the code, I've tried the advice given elsewhere. First digit is easy 1, second digit is 9, does the radio accept the first digit then move onto the second or is this acheived by pressing the 2nd preselect the required number of times? - as I now have 1222! Currently waiting for the time to pass when I...

Replies: 11
Views: 4154

Last post by jmt
01 Dec 2003, 03:42
Cleaning tail light lenses

by shammur » 08 Dec 2003, 15:12
Last post by alan s » 21 Oct 2003, 03:42
Replies: 1
by shammur » 08 Dec 2003, 15:12

First post

how bout zx model?

Last post

With Citroens up to the BX (and possibly beyond) one of the simplest tasks is to remove the tail lights.
In the case of the CX & BX they are held in place with a piece of spring stainless steel that is tapered in a wedge shape. To remove, it's a case of pressing this down until the entire assembly pops out of the hole it sits in. The bulbs are on...

Replies: 1
Views: 1493

Last post by alan s
21 Oct 2003, 03:42
ZX clutch change - rad protection

by Jon » 08 Oct 2003, 03:09
Replies: 0
by Jon » 08 Oct 2003, 03:09

In the final push to remove the Zx gearbox during a clutch change, unfortunately you may end up damaging the radiator with the gearbox.(especially if you are doing the job on your own) To prevent expensive damage I had a piece of 18 gauge steel folded so that the top 4 inches go over the front panel to hold the protector in place, and the rest of...

Replies: 0
Views: 1018

Last post by Jon
08 Oct 2003, 03:09
Zx bleed points

by marceush » 13 Oct 2003, 02:05
Last post by Jon » 08 Oct 2003, 03:01
Replies: 3
by marceush » 13 Oct 2003, 02:05

First post

I own a ZX 1.6i Aura 1993. It is bleeding coolant from a pipe that connects the coolant hose with the heating system. I´m looking for a manual to find out the spare part number of that connector pipe. The pipe has a L shape and it is attached to a similar one that connects the exit of the coolant liquid from the heating system to he back part of...

Last post

Submitted by Duncan Gaskin
Just a quick tip. When bleeding the coolant system on a ZX if you loose the bleed cap from the hose on the pipe at the righthand side of the engine, then the dust cap from a car tyre valve (or bike Schrader valve) fits perfectly. BUT check it regularly and do not overtighten otherwise it can split and you end up losing...

Replies: 3
Views: 1560

Last post by Jon
08 Oct 2003, 03:01

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