DS4 brake change
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DS4 brake change
does anyone have info about doing brakes on DS4 1.6 2016 hdi front and rear with pull wire electro handbrake new to forum thanks
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Re: DS4 brake change
Sorry about the delay in anybody getting back to you. I cannot offer any advise (other than to wait for somebody with the right knowledge to see this thread).
Oh, to the Forum, by the way.
Oh, to the Forum, by the way.
James
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Re: DS4 brake change
I may be able to help you out with a procedure, but first I need to know the VIN. Once I've confirmed exact specs., I'll let you know.
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Marc
Marc
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Re: DS4 brake change
The vin is VF7**************[VIN obfuscated, can be read by forum staff]. 1.6 blue hdi 120s&s 2016
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Re: DS4 brake change
ThanksHell Razor5543 wrote: ↑01 Apr 2020, 11:14 Sorry about the delay in anybody getting back to you. I cannot offer any advise (other than to wait for somebody with the right knowledge to see this thread).
Oh, to the Forum, by the way.
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Re: DS4 brake change
Ok, so you will need access to a diagnostic tool like Diagbox to put the electronic handbrake in service mode, and then after the rear pads have been replaced, to undertake the cable re-packing procedure and calibration. You'll also need the caliper wind back tool.
If you want the part info / guide have a read below first.
If you want the part info / guide have a read below first.
A response to your question will require detailed vehicle information that requires you to have made a current contribution to the Forum. |
Donate Further Information |
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Marc
Marc
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Re: DS4 brake change
Does this mean you've checked my vin and I definitely need diagbox I ve sent info about car thanks marc
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Re: DS4 brake change
Hi John, yes, the procedure requires a suitable diagnostic tool that can do this - Diagbox is the software that the dealers use. Other garages may have advanced diagnostics that can perform the operation too. The handbrake has to be put into service mode in order that the brake cables can be released from the mechanism. After they are hooked back up the procedures need to be followed to correctly re-tension the brake cables and calibrate the system - which is a guided procedure in Diagbox.
I can put up the 'how to' for the mechanical replacement part of the operation, but you will need to sort out the other part or you could end up with a fault. I've also sent you an email regarding your message. Sorry it's a bit late - I've been rearranging the house today!
I can put up the 'how to' for the mechanical replacement part of the operation, but you will need to sort out the other part or you could end up with a fault. I've also sent you an email regarding your message. Sorry it's a bit late - I've been rearranging the house today!
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Marc
Marc
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Re: DS4 brake change
Thanks for your time will follow up your email Marc the brake change is no problem it's the diagnosis and resetting of handbrake after doing change thanks john
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Re: DS4 brake change
Hi John, leave this with me and I'll put something up here shortly for you.
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Marc
Marc
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Re: DS4 brake change
DS4 DV6FC Teves Assembly Front Disc Pad Replacement
Removing
Note: If the brake fluid reservoir is at maximum level, remove its filter and partially drain the reservoir with the aid of a clean syringe in order to avoid it overflowing.
Release the front wheel bolts.
Lift and support the vehicle with front wheels suspended.
Remove:
Refitting
Push the piston fully home in its housing using a FACOM D60A type clamp. Note:
Insert a shim between the FACOM D60A pliers and the brake pad in order to push the piston fully back into its housing.
Check the brake fluid level.
Refit:
(*) Always to be replaced whenever removed
Essential: Apply the brakes several times, gently and progressively, with the engine running, before driving the vehicle.
Check the brake fluid level and top up if necessary.
Removing
Note: If the brake fluid reservoir is at maximum level, remove its filter and partially drain the reservoir with the aid of a clean syringe in order to avoid it overflowing.
Release the front wheel bolts.
Lift and support the vehicle with front wheels suspended.
Remove:
- The front wheel bolts
The front wheels
Remove the Spring shown at (1) | Remove:
Move aside and suspend the brake caliper (3). Remove the brake pads. |
Refitting
Push the piston fully home in its housing using a FACOM D60A type clamp. Note:
Insert a shim between the FACOM D60A pliers and the brake pad in order to push the piston fully back into its housing.
Check the brake fluid level.
Refit:
- The brake pads
- The brake caliper (3)
- The brake caliper bolts (2)
- The plugs (at "a")
- The spring (1)
Reference | Description | Tightening torques |
(1) | Bolts (Front Brake Caliper Support) (*) | Pre-tighten to 9 daNm Angular Tightening of 45° |
(2) | Bolts (Front Brake Caliper) | 2.7 daNm |
(3) | Bleed Screw(s) | 1 daNm |
(4) | Bolts (Front Brake Disc) | 1 daNm |
(5) | Union (Hose / Front Brake caliper) | 2.2 daNm |
(6) | Bolts (Front Wheel Sensor) | 0.8 daNm |
Essential: Apply the brakes several times, gently and progressively, with the engine running, before driving the vehicle.
Check the brake fluid level and top up if necessary.
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Marc
Marc
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Re: DS4 brake change
DS4 DV6FC Assembly Rear Disc Pad Replacement
Removing
Note: If the brake fluid reservoir is at maximum level, remove its filter and partially drain the reservoir with the aid of a clean syringe in order to avoid it overflowing.
Untighten the rear wheel bolts.
Slacken the parking brake Note - ensure you manually disengage the electric parking brake after the ignition is switched off (consult the manual). It is important that the handbrake is not re-engaged by the system when the ignition is switched off or you will not be able to release the cable from the yoke. It is then essential to disconnect the battery so there is no chance of accidentally turning the ignition on and the handbrake re-engaging!
Follow the BSI Reset / Battery Disconnect / Reconnect Procedure here before disconnecting the battery.
Note: For vehicles fitted with an electric handbrake, disconnect the battery.
Vehicles with Electric Handbrake
Refitting
Rear Brake Torques
(*) Always to be replaced whenever removed
CAUTION: The sound-deadening pads (6) must be changed when you replace the brake pads (7).
Fit:
Caution: At each removal, systematically replace the bolts (5)
Refit bolt (5) (Apply a counter-torque (at "b")).
Clip the ring (at "a").
Engage the cable end piece (4) on the brake caliper (3).
Electronic Parking Brake
Engage the end piece of the cable (1) in the yoke (2).
Fit:
Caution: Apply the brakes several times, gently and progressively, with the engine running, before driving the vehicle.
Check the brake fluid level and top up if necessary.
For vehicles fitted with an electric handbrake
Using the diagnostic equipment:
Piston Wind Back Tool and Adaptor |
Note: If the brake fluid reservoir is at maximum level, remove its filter and partially drain the reservoir with the aid of a clean syringe in order to avoid it overflowing.
Untighten the rear wheel bolts.
Slacken the parking brake Note - ensure you manually disengage the electric parking brake after the ignition is switched off (consult the manual). It is important that the handbrake is not re-engaged by the system when the ignition is switched off or you will not be able to release the cable from the yoke. It is then essential to disconnect the battery so there is no chance of accidentally turning the ignition on and the handbrake re-engaging!
Follow the BSI Reset / Battery Disconnect / Reconnect Procedure here before disconnecting the battery.
Note: For vehicles fitted with an electric handbrake, disconnect the battery.
Vehicles with Electric Handbrake
Detach the end piece of the cable (1) from the yoke (2). | Detach the cable end piece (4) from the brake caliper (3). Press on the ring (at "a"). Release the cable from the brake caliper (3). |
Remove the bolt (5) (Apply a counter-torque (at "b")). Tilt the brake caliper (3) upwards. Note: Do not open the braking circuit on the caliper. | Take down:
|
Refitting
Rear Brake Torques
Reference | Description | Tightening torques |
(1) | bolts ( rear brake caliper) (*) | 3,5 daNm |
(2) | bolts (Rear brake caliper support) (*) | Pre-tighten to 3 daNm;Angular tightening of 35° |
(3) | Union (Hose / rear brake caliper) | 1,5 daNm |
(4) | bleed screw(s) | 1 daNm |
Turn and push back the piston of the brake caliper (3) (Clockwise) using the piston wind back tool. Watch the level of the brake fluid. |
Fit:
- The noise reduction shims (6)
The brake pads (7)
Caution: At each removal, systematically replace the bolts (5)
Refit bolt (5) (Apply a counter-torque (at "b")).
Clip the ring (at "a").
Engage the cable end piece (4) on the brake caliper (3).
Electronic Parking Brake
Engage the end piece of the cable (1) in the yoke (2).
Fit:
- The rear wheels
- The rear wheel bolts
- Return the vehicle to its wheels.
Caution: Apply the brakes several times, gently and progressively, with the engine running, before driving the vehicle.
Check the brake fluid level and top up if necessary.
For vehicles fitted with an electric handbrake
Using the diagnostic equipment:
- Carry out the parking brake cables packing procedure
- Carry out the electric parking brake calibration procedure
- Read and clear the fault codes
- Activate the electric handbrake control.
- Check the locking of the rear wheels.
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Marc
Marc
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Re: DS4 brake change
Thanks for the info on rear brakes are the Pistons handed in the way you turn near side piston or off side piston Do you need left and right hand retractors. I haven't got diagbox so it will likely be Citroen job but info still appreciated John
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Re: DS4 brake change
They are turned clockwise using the tool John in the table above, only on the rears.
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Marc
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