Peugeot boxer 2.2 63plate engine coolant hoses diagram

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Mattfella84
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Peugeot boxer 2.2 63plate engine coolant hoses diagram

Unread post by Mattfella84 »

Hi guys, brought a van recently, it's got an intermittent leak which cannot trace from hoses, found a couple of loose clips on hoses(just had work done on it), noticed it's got a new EGR cooler fitted however the hoses aren't connected to it.. guessing it's leaked,so the pipes were cut to bypass it and not reinstated once new egr cooler fitted.. trying to find a diagram of hoses so I can trace which pipes missing and order the correct ones to reinstate.. any help would be appreciated massively.. asked peugeot but the diagram they sent doesn't show half the hoses... vin number VF3**************[VIN obfuscated, can be read by forum staff] cheers
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GiveMeABreak
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Re: Peugeot boxer 2.2 63plate engine coolant hoses diagram

Unread post by GiveMeABreak »

We can help if you need an original genuine part number, part diagram or vehicle factory build sheet and can't already find the info you need on the Forum. For this service, we do ask for a membership upgrade for official parts data as we are in turn charged for this. It will cover you for future part number requests for up to 3 years, so excellent value.

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Marc
Mattfella84
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Re: Peugeot boxer 2.2 63plate engine coolant hoses diagram

Unread post by Mattfella84 »

Hi,just contributed :-) vin number is VF3**************[VIN obfuscated, can be read by forum staff] :-) many thanks!
Last edited by GiveMeABreak on 01 Nov 2024, 20:25, edited 1 time in total.
Reason: Removed Reg.
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GiveMeABreak
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Re: Peugeot boxer 2.2 63plate engine coolant hoses diagram

Unread post by GiveMeABreak »

Hi, thanks for your Forum donation. I don't require the registration or anything else other than the VIN (IN FULL) please.

As soon as you can provide that, I'll be able to help you. :wink:
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Mattfella84
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Re: Peugeot boxer 2.2 63plate engine coolant hoses diagram

Unread post by Mattfella84 »

VF3**************[VIN obfuscated, can be read by forum staff]
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GiveMeABreak
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Re: Peugeot boxer 2.2 63plate engine coolant hoses diagram

Unread post by GiveMeABreak »

Great, so for completeness, here is the diagram for the EGR Circuit:

EGR Circuit Diag A
matt EGR hose.png
Here's the Cooling Hoses Diag B
Matt Coolant Pipes.png
Just let me know any Items from A or B and I'll be able to provide part numbers and prices.
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Mattfella84
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Re: Peugeot boxer 2.2 63plate engine coolant hoses diagram

Unread post by Mattfella84 »

Definitely part number price up #7,, I believe once I pull current hose from egr,, It should be a case of trace it back, if can't connect other end to egr cooler back side, will look at what system that hose connects to, just need to get under there again and will be obvious I hope :-) many thanks! Could be leak from a hose somewhere up higher, hoping it's loose clip but one thing at a time(pressure test didn't show leak, but it does leak on ground sometimes,, 3 clips found loose)
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GiveMeABreak
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Re: Peugeot boxer 2.2 63plate engine coolant hoses diagram

Unread post by GiveMeABreak »

Ok, so (7) on the EGR Diagram is the BSE Coolant pipe to the EGR Exchanger, part: 9801280780, £19.16, so no heart failures there! Direct from Peugeot and includes VAT.
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Marc
Mattfella84
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Re: Peugeot boxer 2.2 63plate engine coolant hoses diagram

Unread post by Mattfella84 »

Hi guys, got round to ordering the egr hose(7) however the pipe that was connected to it(chopped) looks like it used to be a longer pipe,, do you know which/what hose connects into the back end of the egr cooler? I believe it's reference could be 9F464(for the egr cooler connection not the pipe),, can't touch pipe 7 until I figure out which hose is missing from back end, cheers guys
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GiveMeABreak
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Re: Peugeot boxer 2.2 63plate engine coolant hoses diagram

Unread post by GiveMeABreak »

So (7) the BSE Coolant Pipe connects to both (1) The Exhaust Gas Water Exchanger and (4) the EGR valve itself:
Mattfella egr.png
So if the actual hose / connector that hose (7) attaches to on either (1) or (4) is broken, then you'll need a new part of either (1) or (4) as there are no intermediary hoses shown that (7) connects to.
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Marc
Mattfella84
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Re: Peugeot boxer 2.2 63plate engine coolant hoses diagram

Unread post by Mattfella84 »

It's the valve at back I've circled with Blue,, can't find a diagram what hoses connect to that, that way I can figure out which hose/hoses have been chopped and order them :-)
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