AX brake booster conversion plumbing

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jsp
Posts: 327
Joined: 04 Dec 2014, 02:05
Location: Netherlands
My Cars: AX 3x 10E 1.4 GTI 5drs 1.0i
CX 2x GTI turbo
ID 19 1960

Now:
1960 ID 19
1984 CX GTI Turbo 1
1987 CX GTI Turbo 2
1987 AX 10E Pino
1994 AX 1.4 5dr TGS GTI
1994 AX 1.0 3dr Escapade
1996 AX 1.1 3dr spot Burgundy
1996 AX 1.1 5dr Verte
2003 peugeot 206 xs leather with auto A/C
x 12

AX brake booster conversion plumbing

Post by jsp »

hi all,

I am converting my non brake boosted ax to one with brake booster.

I have one issue and that is the left front wheel brakes very retarded while the right wheel brakes instantly.

I have bleeded all throughly but, no brakes on my front left wheel.

Here is the brake lines I have set up:

RF LR

RR LF

Image

What have I done wrong?
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User avatar
jsp
Posts: 327
Joined: 04 Dec 2014, 02:05
Location: Netherlands
My Cars: AX 3x 10E 1.4 GTI 5drs 1.0i
CX 2x GTI turbo
ID 19 1960

Now:
1960 ID 19
1984 CX GTI Turbo 1
1987 CX GTI Turbo 2
1987 AX 10E Pino
1994 AX 1.4 5dr TGS GTI
1994 AX 1.0 3dr Escapade
1996 AX 1.1 3dr spot Burgundy
1996 AX 1.1 5dr Verte
2003 peugeot 206 xs leather with auto A/C
x 12

Re: AX brake booster conversion plumbing

Post by jsp »

I have plumbed it like this any other ideas?

Image
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User avatar
jsp
Posts: 327
Joined: 04 Dec 2014, 02:05
Location: Netherlands
My Cars: AX 3x 10E 1.4 GTI 5drs 1.0i
CX 2x GTI turbo
ID 19 1960

Now:
1960 ID 19
1984 CX GTI Turbo 1
1987 CX GTI Turbo 2
1987 AX 10E Pino
1994 AX 1.4 5dr TGS GTI
1994 AX 1.0 3dr Escapade
1996 AX 1.1 3dr spot Burgundy
1996 AX 1.1 5dr Verte
2003 peugeot 206 xs leather with auto A/C
x 12

Re: AX brake booster conversion plumbing

Post by jsp »

Image

I have connected like this. but, I have rear brake cilinders without limiter do I need one with auto. limiters?
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User avatar
jsp
Posts: 327
Joined: 04 Dec 2014, 02:05
Location: Netherlands
My Cars: AX 3x 10E 1.4 GTI 5drs 1.0i
CX 2x GTI turbo
ID 19 1960

Now:
1960 ID 19
1984 CX GTI Turbo 1
1987 CX GTI Turbo 2
1987 AX 10E Pino
1994 AX 1.4 5dr TGS GTI
1994 AX 1.0 3dr Escapade
1996 AX 1.1 3dr spot Burgundy
1996 AX 1.1 5dr Verte
2003 peugeot 206 xs leather with auto A/C
x 12

Re: AX brake booster conversion plumbing

Post by jsp »

Nobody knows this?

I bled the system three times now.
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RichardW
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Location: United Kingdom
My Cars: MK2 '17 C4GP 1.6 BlueHDi 120
'13 3008 1.6 HDi GripControl
x 1003

Re: AX brake booster conversion plumbing

Post by RichardW »

Not exactly a normal problem! Have you taken a servo and master cylinder from a servo'd car and fitted it to a non servo car? Are the calipers the same? Presume you have fluid at the caliper that is not working? Does it work if you clamp off the other hoses?
Richard W
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User avatar
jsp
Posts: 327
Joined: 04 Dec 2014, 02:05
Location: Netherlands
My Cars: AX 3x 10E 1.4 GTI 5drs 1.0i
CX 2x GTI turbo
ID 19 1960

Now:
1960 ID 19
1984 CX GTI Turbo 1
1987 CX GTI Turbo 2
1987 AX 10E Pino
1994 AX 1.4 5dr TGS GTI
1994 AX 1.0 3dr Escapade
1996 AX 1.1 3dr spot Burgundy
1996 AX 1.1 5dr Verte
2003 peugeot 206 xs leather with auto A/C
x 12

Re: AX brake booster conversion plumbing

Post by jsp »

Sorted. Connected the wrong rear lines on the wrong side on the main cylinder. working now without issues.
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