Xantia 1.8 16v gearbox

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xf1ref
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Xantia 1.8 16v gearbox

Post by xf1ref »

Hello again,
Although I solve the problem with the heater matrix, new one came. On the road to work when I wanted to change in the fourth gear the gearbox made a crunchy noise.
Now I can not use anymore the fourth gear, the shifter jump out.
I will repair this by myself and with this occasion I will change the clutch kit.
The question is, Is possible to dismantle the gearbox without the engine somehow underneath the car?
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Re: Xantia 1.8 16v gearbox

Post by citroenxm »

Yes, you can remove gearbox from car on its own, after taking drive shafts out, both sides, put jack under the engine, take weight, take off the gearbox mount, take off the clutch cable, take off starter, take off the pressure regulator off the front of the gearbox..

lower the engine a little bit.. undo the bolts holding gearbox to engine, three at the top, one at the front, then under theres a plate to remove, and theres a bolt up the back also. Remove speedo sensor plug,

Remove box off engine, and it will come out under the car.
Sharing a pug 207 1.6 hdi Sw 16v.
M reg Xm 2.1 td auto exclusive S2 269k and rising
L reg XM V6 12v SEi auto .. Light project

A very sad...
1994 XM 2.1 d auto
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xf1ref
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Re: Xantia 1.8 16v gearbox

Post by xf1ref »

Thank you for answer, now I know what to do.
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xf1ref
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Re: Xantia 1.8 16v gearbox

Post by xf1ref »

Could anyone please tell me what other xantia have same gearbox like mine. I found one from a 2.0 engine but I don't know if it fits.
citroenxm
Posts: 8061
Joined: 30 Dec 2004, 23:10
Location: Somewhere in North Wales, Anglesey
My Cars: M reg Xm S2 2.1td Auto Exclusive. 269k and rising
L reg XM S1 V6 12v Manual SEi
L 94 XM 2.1 TD auto total resto

2008 Peugeot 207 Sw 1.6 16v hdi. 217k and rising
2010 Peugeot 207 SW 1.6 8v HDi 161k and rising
x 71

Re: Xantia 1.8 16v gearbox

Post by citroenxm »

This is typical, I kept hold of a 80,000 MILE petrol gearbox for months, but no one wanted it! Now its gone.

If the 2.0 is an 8v then it will be fine, they are the same block and so same bolt patten position on the block..
Sharing a pug 207 1.6 hdi Sw 16v.
M reg Xm 2.1 td auto exclusive S2 269k and rising
L reg XM V6 12v SEi auto .. Light project

A very sad...
1994 XM 2.1 d auto
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xf1ref
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My Cars: C5 2.0 HDI 163hp
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Re: Xantia 1.8 16v gearbox

Post by xf1ref »

Dear colegues, bad news. Today I managed to dismantle the gearbox because I had problems with fourth gear.
I found this in gearbox :(.

Image
Image
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xf1ref
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Re: Xantia 1.8 16v gearbox

Post by xf1ref »

Succes, yesterday I managed to mount the gearbox and it works. The syncro hub ring was made at a turning shop. The clutch is new and it feel very soft but I have a little problem....sometimes does not want to enter in gear, particularly in 1,2, 5 and reverse, but sometimes works fine.
Any advice is welcome.
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Re: Xantia 1.8 16v gearbox

Post by Peter.N. »

Well done, I haven't repaired gearboxes for many years. It now sounds as though as though the clutch is not disengaging properly.

Peter
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Re: Xantia 1.8 16v gearbox

Post by xf1ref »

The clutch kit is new, is a Sachs. Peter, I think too the clutch is not disengaging properly but it's weird...sometimes it works fine :?
This is the new syncro hub made on turning machine.
Image
Peter.N.
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Re: Xantia 1.8 16v gearbox

Post by Peter.N. »

I nearly always used scrap gearboxes for my parts but that must be difficult for you.

Peter
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Re: Xantia 1.8 16v gearbox

Post by xf1ref »

Yes, difficult in financially way. I found gearbox at scrap but it was expensive. The syncro hub was made for free and all the work to dismantle the gearbox, change clutch kit, change steering rack gaiter and change new bottom ball joint was made by me and my father and some friends and some beer :roll: ..and last but not the last the help from this forum :tgif:
Some pictures from the start:
Image
Image
Image
Image
Peter.N.
Moderating Team
Posts: 11578
Joined: 02 Apr 2005, 16:11
Location: Charmouth,Dorset
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C5 X7 VTR + Satnav Hdi estate Silver
C5 X7 VTR + Hdi Estate 2008 Red

In the past: 3, CX td Safaris and about 7, XM td estates. Lovely cars.
x 1207

Re: Xantia 1.8 16v gearbox

Post by Peter.N. »

I could have used some engineering skills like that. There were so many scrap vehicles over here that spares were not that expensive.

Peter
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Re: Xantia 1.8 16v gearbox

Post by xf1ref »

Another curiosity, at xantia 1.8 16v the pressure bearing spins all time when the engine is running, even the clutch pedal is not pressed?
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