Update: Removing track rod from steering rack

inthemicz · Unread post by **inthemicz** » 20 Jul 2005, 18:09

I'm trying to change the steering rack gaiters on my xantia and on the N/S there is a ball joint that attaches to the power steering ram, Does anyone know how to remove this as the gaiter seemed to pass between the two before i removed it.

Cheers
Michael

Unread post by **RichardW** » 20 Jul 2005, 18:30

Ah, that's a nasty one. You've got two options:
1. Remove the rack, and completely dismantle it, so you can fit the gaiter from the other side of that ram stud (the official Citroen Version) - the gaiter is virtually the first thing fitted when the rack is built[:o)].
2. Get a stretchy gaiter and force it carefully over that stud from the outside. Have heard of somebody using a spoon to protect the gaiter from the stud.
I know which I'd be trying, but neither is going to bbe easy or fun [xx(]
Best of luck....

inthemicz · Unread post by **inthemicz** » 20 Jul 2005, 18:45

Does this not need to be removed then? As the old gaiter came through almost exactly where the green line is and covered the ball joint, also i'm unable to remove the rack from the ram, I can't get it any further off than you see in the picture.
Cheers
Michael

BrianM · Unread post by **BrianM** » 20 Jul 2005, 19:22

If you really need to get this off, then a pair of vise grips will do the job. Lock the sttreing out completely to that side. I had to replace both tie rod on my Xantia because of wear. Its tight to get the grips up there but they will fit in at an angle from below. Once its loosened it will come off easily enough.
Brian
97 Xantia TD

inthemicz · Unread post by **inthemicz** » 21 Jul 2005, 01:03

Can't get it to shift the grips just keep slipping off, any ideas?
Michael

Squareroot · Unread post by **Squareroot** » 23 Jul 2005, 01:50

I had to remove the track rod from my XM and it looks similar to yours, the manual calls for tool 80707-T. This was no longer available to purchase but you could try to borrow one. I made do with a large stud extractor that I made by making a new body and using parts from a Draper stud extractor. You might be able to use a wrench with a pentagon? outer ring and a cam lock to hold the part but you may have to shorten the handle. Good luck.

citronut · Unread post by **citronut** » 23 Jul 2005, 02:01

they do come undone but it is recomended you fit a new tag washer inbetween it and the rack,as this is made in high tensile steel and undoing the joint damages the washer regards malcolm

inthemicz · Unread post by **inthemicz** » 24 Jul 2005, 01:33

Ok i've got my ram off the rack and got the gaiter, i may not need to remove the track rod.
Here's the gaiter.

and on closer inspection it has a seam on one end.

I was wondering if i split it down this seam i could get the bigger side over the ram connection and attach the smaller side on the other side of the ball joint.

inthemicz · Unread post by **inthemicz** » 01 Aug 2005, 03:05

Ok guys its done i used option 2 of RichardW's suggestion and a lot of swearing!