407 hdi 2.7 - wiring diagram / colours for alternator and compressor

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407
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407 hdi 2.7 - wiring diagram / colours for alternator and compressor

Unread post by 407 »

Hi

I've managed to mangle the brittle connectors to my alternator ( 96 571 296 80 bosch 180 Amp) and air cond compressor (9800849780 SD7C16).

Is there a wiring diagram / harness loom pics that show which wires go where and wire colours (just in case) plus any relays / fuses (if any)

regards
Attachments
air cond compressor pins .jpg
alt pins connector .jpg
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GiveMeABreak
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Re: 407 hdi 2.7 - wiring diagram / colours for alternator and compressor

Unread post by GiveMeABreak »

Ignore colours - they can change, focus on the wiring codes which are repeated every few inches.

Compressor
407 AC wiring.PNG
2 Pin Black Connector
Pin 1: 8058: Compressor Valve Control
Pin 2: M802A: Earth 802

2 Pin Yellow Connector
Pin 1: 8060: Compressor Control
Pin 2: M802B: Earth 802

Alternator
407 Alternator.PNG
Alternator (1030)

2 Pin Black Connector
Pin 1: 1087: Alternator excitation command
Pin 2: 104 : Alternator charge info
B01: battery +
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Marc
407
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Re: 407 hdi 2.7 - wiring diagram / colours for alternator and compressor

Unread post by 407 »

Marc

thanks as always

Mark
407
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Re: 407 hdi 2.7 - wiring diagram / colours for alternator and compressor

Unread post by 407 »

One additional question

I take pins 1 and 2 on the female connector are Pin 2 left and pin 1 right when the retaining clip is up the top and looking at the connector

I can vaguely see the numbers in side the old connectors but the replacement are virgin
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2 pin connector pins.jpg
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GiveMeABreak
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Re: 407 hdi 2.7 - wiring diagram / colours for alternator and compressor

Unread post by GiveMeABreak »

I'm not sure that's correct from what you are showing in the above diagram - you are reversing them as far as I can see, but without being there and with site of the actual connectors I couldn't be certain.
pins.png
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Marc
407
(Donor 2023)
Posts: 206
Joined: 20 Apr 2021, 08:55
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Re: 407 hdi 2.7 - wiring diagram / colours for alternator and compressor

Unread post by 407 »

Marc

some pics which support my version on pin numbering on the female (female spade connectors) plug

Some examples

1. Air compressor clutch - The yellow plug on the compressor clutch is the male one (male spade connectors pins stick out)

The green/yellow wire is M802A (goes to earth point E802) and so Pin 2 is on the top.

So if you slide the female connector black pic #1 into pic #2, pin 2 is on top :)

2. Alternator wiring pic, the white wire is 104 (pin 2) and the yellow is 1087 (pin 1)

regards
Attachments
alt wiring connector .jpg
male pins on compressor clutch pic #2 .jpg
2 pin connector pic #1 .jpg
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GiveMeABreak
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Re: 407 hdi 2.7 - wiring diagram / colours for alternator and compressor

Unread post by GiveMeABreak »

Yes, I can see they've made it even simpler by having sideways facing connectors :-D Whatever works, but you always have the other end of the wire to check against that connection. Best of luck.
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Marc