Kenny, yes and yes to the first questions..

I put the new fuseboard back in to be sure, and for some reason I couldn't start the car even with my temporary measure .. I walked away and did something else, and sure enough, it now starts perfectly on the key! chaps, I cant explain it, the new fuseboard is working, but as with most things X7 it didnt want to work straight away
all fuses checked, including in the car, all engine bay fuses had their legs filed, contact cleaner in the holders etc..
my technical explanation for all of this is that the mouse went to the loo on my relays, and changing the whole unit has worked, but needed an hour or two to settle into its new role
