2020 Citroen Relay 2.2 HDI major issues

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Must be Mad
Posts: 63
Joined: 22 Jun 2026, 15:36
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2020 Citroen Relay 2.2 HDI major issues

Unread post by Must be Mad »

Hi all,

Not sure if vans are covered in here?

My sons father in law has a 2020 model Relay 2.2HDI, ben having major problems, spent small fortune at what was meant to be a local diesel specialist, so far had water pump, belts and timing chain and refurbished injectors, new intercooler etc .
After thousands spent he said it still felt really rough needed the van tho a few days later when he hard a loud bang sitting at traffic lights.

Called the garage recovered it, took out the injectors inspected with borescope to say had dropped a valve due to broken valve spring, not connected to any work they had done and now needs a complete new engine at £8k.

My son is quite tech savvy and reckons the injectors were no coded correctly and over fuelled leading to over revving breaking a valve spring.

Reluctant to let garage spend more on it, is it worth taking the rocker cover off see what has happened or is this engine toast now?
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mickthemaverick
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Joined: 11 May 2019, 17:56
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Re: 2020 Citroen Relay 2.2 HDI major issues

Unread post by mickthemaverick »

If your son is quite techy I'd ask him to take a look at the valve gear and go from there. You may be lucky and get away with valve work alone but you must do a full compression test to check the pistons etc. before trying to run it with the new valve gear. :)
I used to be indecisive, now I'm not so sure!
I used to ride on two wheels, but now I need all four!
Must be Mad
Posts: 63
Joined: 22 Jun 2026, 15:36
x 12

Re: 2020 Citroen Relay 2.2 HDI major issues

Unread post by Must be Mad »

Yes looks like a head off job will get a scope down and have a look