ozvtr wrote: 13 May 2026, 03:06
Those two statements combined lead me to believe that you have a pressure leak from the combustion chamber(s) into the coolant system.
I have worked on three cars with TU3 engines in them. I have replaced all three head gaskets and had two of the heads machined. I have learnt that overheating warps the cylinder head. The OEM cylinder head gaskets are of poor construction. And if you have reason to remove the cylinder head, get it checked for warpage and get it machined flat! No matter how good it looks!
The engine is of the "wet liner" type and there is not much of the cylinders, or the block, in contact with the cylinder head. So you need to make every bit count.
You could remove the thermostat and purge the coolant system of air. Start the engine and see if there are bubbles in the expansion tank. You should initially get bubbles as the system purges the bubbles but they should eventually stop. If they don't stop there is most likely a combustion leak.
There are also test kits that detect combustion gasses in the expansion tank.
Under normal circumstances, the coolant level in the expansion tank will rise as the engine warms up,
if you don't have the cap on the expansion tank. It might even overflow. HOWEVER, it should slowly rise, not explode! Also, it will fall when the radiator fan comes on. It's just the gasses that are
normally in the liquid coolant expanding and contracting.
You sound experienced with head gasket issue on that specific engine. Could you comment my logic.
In addition to facts described above we have:
Oil has no milky "cream" in it, level of it stay the same
No white smoke in the exhaust
Engine is not overheating (but rpm rearly reach 2500, short 5-6 miles mainly, cool english weather)
No bubbling in coolant (i checked it when refilled new coolant)
Coolant slowly disappears 100ml in 300miles
I think if it's blown head gasket or warped head gasket, it only created hole between coolant and cylinder(based on symptoms) and is not significant. Probably can last for 1-2k miles
Second question, what do you personally think about head gasket liquid sealant? Do you think it can work in my case?
Thanks