Identifying Broken HVAC Part That Garage Forced Out 2021 Berlingo

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zoidberg_
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Identifying Broken HVAC Part That Garage Forced Out 2021 Berlingo

Unread post by zoidberg_ »

Hi everyone,
I’m looking for some technical insight and part identification for the HVAC blower outlet area on my 2021 Citroën Berlingo K9(Diesel 1.499, VIN VR7**************[VIN obfuscated, can be read by forum staff]).

After a lengthy and expensive repair at a garage (blower motor replacement among other things), I started noticing significantly reduced airflow from my vents.
Later, I also found a chunk of broken plastic on the floor of the passenger side that perfectly fits around the square outlet of the blower motor.
unnamed.jpg
20251017_213834.jpg
Note- there was another piece of plastic that fit perfetly around more of the square opening. I lost that piece so not in the pic. But I did see they fit perfectly and have a little brove for the gasket from the blower in photo below so I'm sure its where those surfaces meet.

After examining the motor and the way it mounts, I’ve pieced together what likely happened:
During the blower motor replacement, the garage did not fully remove all the fasteners.
Instead, they forced the blower out, breaking:
One of the mounting arms on the blower itself
A plastic duct section or flange that mates with the square outlet of the blower motor.
They didn’t mention any of this to me and reinstalled the motor with an improvised fit (after I called and challenged them, the mechanic admitted he improvised something but said this square opening of the blower motor is not important and he thinks it's some air recycling hole).
The result is now:
Noticeably lower airflow through the HVAC system.
A garage that insists “it’s normal” and even claims the square port is an air intake — which it’s not.

I dont know but piecing together that that outlet feeds directly into the HVAC housing (heater box) through either:
a separate molded adapter / flange, or
an integrated duct on the HVAC housing.

The broken piece I’m holding in the attached photo fits around that square outlet. It looks like it was originally part of whatever seals and directs the blower’s output into the main heater box.


Is this piece a separate, replaceable component (e.g. “air distributor” / duct adapter), or was it part of the main HVAC housing itself?

I would really appreciate any info about this. If a sepparate part-
the official PSA/Citroën part number for this intermediate duct or adapter,
photo/diagram from Service Box or workshop documentation showing its placement.
If it’s part of the main housing, that’s also important to know — because it means the garage broke a major assembly.

I’m not trying to DIY this . I need this clearly documented because:
The garage is being argumentative and seems to slightly take responsibility, but they're clueless. They want to cooperate but don't know what I'm talking about.
I need to prove exactly what was broken and which part it belongs to to tell them (and if no luck there then to escalate).

If anyone here has removed this blower before, your help would be invaluable. If someone has, a picture/diagram of the ducting between the blower and the HVAC box would help me confirm whether the piece is separate or part of the main housing.

Attached is the closest thing I could find online, but it doesn't solve the mystrery broken piece that hugs the air 'exit' square.

Thank you in advance for any help you can offer. It's been a long expensive frustrating saga as I rely on my car's AC for work.
20251017_213834.jpg
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mickthemaverick
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Re: Identifying Broken HVAC Part That Garage Forced Out 2021 Berlingo

Unread post by mickthemaverick »

If this is the correct part then I'd suggest it is definitely part of the airflow path and hence you will be losing air to the general area around the motor rather than into your vents:

https://www.ebay.co.uk/itm/396318038789 ... ntid=87779
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zoidberg_
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Re: Identifying Broken HVAC Part That Garage Forced Out 2021 Berlingo

Unread post by zoidberg_ »

The part you included is the top view of the blower motor (the 'funnelled' part on the rifht side is the back side of the square hole included in my first pic. I need to know what the part this square hole sits flush against looks like (if there is a 'tunnel' sepparating airflows in the housing that was broken, or some intermediate part between them or the like).
Thank you
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mickthemaverick
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Re: Identifying Broken HVAC Part That Garage Forced Out 2021 Berlingo

Unread post by mickthemaverick »

Unfortunately your Berlingo is too new for the diagram set I have access to so I cannot help any further. Hopefully one of the members with full access will pick up your query and help you out. Good luck :)
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I used to ride on two wheels, but now I need all four!
zoidberg_
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Re: Identifying Broken HVAC Part That Garage Forced Out 2021 Berlingo

Unread post by zoidberg_ »

Thanks for taking the time to reply :)

Is there some accepted way in the forum to get someones attention to this thread? I know the parts identification thread is locked and don't want to spam the forums with my prodblem..
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mickthemaverick
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Re: Identifying Broken HVAC Part That Garage Forced Out 2021 Berlingo

Unread post by mickthemaverick »

The worst thing you can do is post on other threads about the same issue. That almost always causes members to ignore it. Simply by having created this thread it will appear in the unread topics list on each member's system and one of the members who can help will see it, and hopefully help you out. Just patience required I'm afraid as some members only view the forum while at work so you need to be patient until the next workday. :)
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PaulC5
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Re: Identifying Broken HVAC Part That Garage Forced Out 2021 Berlingo

Unread post by PaulC5 »

You could visit a Citroen dealer parts department and they will be able to help as well as supply the part. If they are too expensive then you could use the part number from them to search on-line. You have not put where abouts in Europe you are but there will be Citroen dealers all over Europe.
zoidberg_
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Re: Identifying Broken HVAC Part That Garage Forced Out 2021 Berlingo

Unread post by zoidberg_ »

PaulC5 wrote: 18 Oct 2025, 22:17 You could visit a Citroen dealer parts department and they will be able to help as well as supply the part. If they are too expensive then you could use the part number from them to search on-line. You have not put where abouts in Europe you are but there will be Citroen dealers all over Europe.
I'm not in Europe and unfortunately for me this is through an offial Citroen garage but the professionalism here is very low. Since the garage seems clueless (and I already spent the moneey), I am trying to show them the solution/part they broke. For example, when challenged, the garage head mechanic told me that square hole from the blower is not that important. He didn't accept that;s where air comes out of. Parts here are ordered by the authorised garages as far as I know.

I'm also really trying to confirm that my suspisions are correct bceuase I am piecing together that they broke it but don't really know what's there under the blower. I don't 'know' they broke something until I can confirm what's broken.
zoidberg_
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Re: Identifying Broken HVAC Part That Garage Forced Out 2021 Berlingo

Unread post by zoidberg_ »

mickthemaverick wrote: 18 Oct 2025, 19:20 The worst thing you can do is post on other threads about the same issue. That almost always causes members to ignore it. Simply by having created this thread it will appear in the unread topics list on each member's system and one of the members who can help will see it, and hopefully help you out. Just patience required I'm afraid as some members only view the forum while at work so you need to be patient until the next workday. :)
Yeah I figured as much, thanks. Ancy to get to the bottom of it since I rejected picking up my car as 'ready' and wrote them a very serious message that included the word 'negligence'. Basically after months of chasing them around and being unable to use my car for work, peacetime talks are over.