Converting a DW8B to a DW8 and a TUD5B to a TUD5 - what's involved?

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kenbw2
(Donor 2017)
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Former:
1999 Citroen Dispatch 1.9D DW8: got a new owner
1994 Peugeot 106 1.5D: killed by a deer
1996 Peugeot 106 1.5D: cremated
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Converting a DW8B to a DW8 and a TUD5B to a TUD5 - what's involved?

Post by kenbw2 »

I'm curious about what's actually new on the B versions of these engines.

I know the crucial difference is that the -B engines have an ECU affecting timing advance, with signals sent to the injection pump, whereas the non-B versions are purely mechanical.

I've observed a couple of other differences myself.

- My DW8 has a steel oil cooler, whereas the DW8B has an aluminium one
- My DW8 has two temperature sensors in the thermostat housing, whereas the DW8B has one

Theoretically, what would be involved in taking a DW8B (or TUD5B) and de-ECUing the whole thing? Could I just swap the injection pump and that would be it?
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EDC5
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Re: Converting a DW8B to a DW8 and a TUD5B to a TUD5 - what's involved?

Post by EDC5 »

I don't see why not to be honest. I had a 306 1.9 with the XUD9 engine, that had a Bosch pump with no electronics save for the stop solenoid on it. The later versions of the same engine had all sorts of extra electronics on it that I don't think was necessary to be honest, it's probably all for emissions control.

Why would you want to 'de-ECU' the engines though?
kenbw2
(Donor 2017)
Posts: 271
Joined: 23 Dec 2014, 00:24
Location: Bradford
My Cars: -
Current:
2000 Citroen Dispatch 1.9TD: daily driver
1997 Peugeot 806 1.9TD: backup vehicle
1996 Citroen Synergie 1.9TD: donor car
1997 Citroen Xantia 2.0 16v: Aussie play thing

Former:
1999 Citroen Dispatch 1.9D DW8: got a new owner
1994 Peugeot 106 1.5D: killed by a deer
1996 Peugeot 106 1.5D: cremated
x 23

Re: Converting a DW8B to a DW8 and a TUD5B to a TUD5 - what's involved?

Post by kenbw2 »

EDC5 wrote: 16 Feb 2018, 11:52 I don't see why not to be honest. I had a 306 1.9 with the XUD9 engine, that had a Bosch pump with no electronics save for the stop solenoid on it. The later versions of the same engine had all sorts of extra electronics on it that I don't think was necessary to be honest, it's probably all for emissions control.


Yea it all seems to be to do with adjusting the timing advance. I'm trying to work out if there's more to it than just the pump and ECU itself. MAF sensor? Timing sensor? I guess I could just leave them there unplugged.
EDC5 wrote: 16 Feb 2018, 11:52 Why would you want to 'de-ECU' the engines though?


Less complicated electronics = less to go wrong. Especially with them being so old.
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teuski
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Re: Converting a DW8B to a DW8 and a TUD5B to a TUD5 - what's involved?

Post by teuski »

If there was just the ecu connected to the pump, what could it do? It needs some data to adjust the advance by.

Quick glimpse at Service shows there's at least the MAF, a crank sensor and a second water temperature sensor. Probably pne sensor for the gauge and another for the ECU.
kenbw2
(Donor 2017)
Posts: 271
Joined: 23 Dec 2014, 00:24
Location: Bradford
My Cars: -
Current:
2000 Citroen Dispatch 1.9TD: daily driver
1997 Peugeot 806 1.9TD: backup vehicle
1996 Citroen Synergie 1.9TD: donor car
1997 Citroen Xantia 2.0 16v: Aussie play thing

Former:
1999 Citroen Dispatch 1.9D DW8: got a new owner
1994 Peugeot 106 1.5D: killed by a deer
1996 Peugeot 106 1.5D: cremated
x 23

Re: Converting a DW8B to a DW8 and a TUD5B to a TUD5 - what's involved?

Post by kenbw2 »

teuski wrote: 17 Feb 2018, 05:27 If there was just the ecu connected to the pump, what could it do? It needs some data to adjust the advance by.


I get that there will be more components around the engine, but assumedly with no ECU to take action, they will be passively ignored.
teuski wrote: 17 Feb 2018, 05:27 a second water temperature sensor. Probably pne sensor for the gauge and another for the ECU.
That's interesting. When my temp gauge died I went to various scrappys to find they only had one sensor in the thermostat housing, while mine (ECU-less DW8) had two, like an XUD9. Eventually found one on another 1999 DW8.
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