Our 3 C5 S1s were great, with varying mileages from 60-135K miles and all the 2.0HDi 8v 110s. Nothing needed replacing other than service items and age related things (battery etc). Our current one goes like a train and rarely requires anything.
However I do agree in that the facelift C5 is a far more polished car in many ways, the engines are also superb and the later 2.0HDi 138 beats the 110 for economy and obviously performance, its a much nicer drive too. I have recommended C5s to quite a few people now and all are very pleased with them. The facelifts are the ones to get if possible.
Otherwise a 2.0HDi 110 from after mid 2002, changes were happening between launch and then, so those are the ones to get. If you have a snowflake symbol on the climate control its the older version, the eco button and lift up reverse suggests the later cars.
Also during late 2003 the cars seemed to change in drive, the steering became more direct and a tighter drive, however the turning circle was reduced ... I think bigger engines to the 2.0s and all estates always had a larger turning circle though. Bigger wheels were also fitted.
Obviously C5s, especially S1s, have seen many years and miles now, they will all have been treated differently. Some things are to be expected and this sound like an odd and not at all common issue.
I think the C5, like many cars, evolved over time in small whays which wouldn't often be noticed. Electrical problems seem far less prone on the facelift cars. However even those differ in other ways, my 56 plate has a few differences to our 05 estate, though nothing of real substance, just material and apperance things. No traffic master on the later C5 facelifts, fully painted doors on the insides instead of the dark grey on the earlier facelifts and all S1sa etc etc. I bet if the number plates were removed from a C5 I could still tell its age
