Evening Mike,
Re-reading my post it did sound a bit self opinionaited/know it all git. Let me explain a bit more -
Mike T wrote:At the moment, I have at least three leaks. Mild coolant loss (green patches on rad), mild fuel (95% vegetable oil) pump leak and exhaust leak both near the engine and at the back box
You should get the coolant leaks sorted. If you shove more power through your Xantia then the cooling system will suffer first as a start. You could think about a manual operated switch to operate the cooling fans when you are giving it heavy beans (I use one I fitted, occasionaly on my Rover when I tow heavy things). Plus try to get the fuel leaks sorted. Bikers wont like spilt diesel on the road
Mike T wrote:Ditto for the engine/gearbox mounts - most people probably wouldn't even notice it but I consider myself to be hypersensitive to the smallest of niggles
Have you thought about those poly type mounts & suspension bushes. They realy make a difference. Your dodgy clutch could be causing a lot of these symptoms though. I know what you mean about dodgy clutches, my Rover (that has a XUD) is on its way out with a very snatchy/juddry clutch ATM.
Mike T wrote:The car was cheap and I've probably spent more on DIY servicing already which is why I'm happy to leave the cambelt for a more opportune moment
I would change it. I've spent a fortune rebuilding a Xantia head with a XUD fitted just like yours and it has cost a fortune (to do a good job). For the sake of say 50 quid I would do a service and you may get 100K out of your Xantia with a NOS system fitted.
For some reading......
I bought a Scirocco a number of years ago, that had a home made turbo kit fitted from a Janspeed kit for a Datsun 280. It was a crude instillation on a car that originally had 85 HP that ended up with circa 130 bhp. Long story short the car melted a piston

. Due to having inadequate turbo cooling (intercooler) after me playing about with boost settings/wastegate controlls and upping the power drastically / to a very heavy (fast & hard ) driving style. Cooling is of upmost importance when you intend to shove a 1/3 more power through the car.
Get the cooling problems sorted, change the clutch and give the car a full service and get your steering sorted and it will make a
very interesting project
Sturdybloke's thought for the day wrote:Infact I am quite interested in what sort of max power a XUD will safely handle without going bang!
I am toying with getting a test engine and seeing on what power it can handle (have to get the MOT sorted first)
Mike, I wish you all the best with your tests, but best to get your Xant in A1 condition first before you boost power.
Let us all know what you decide to do
All the best - Craig.