Xantia clutch replacement by dropping end of engine down?
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Chris570
- (Donor 2020)
- Posts: 1487
- Joined: 12 Dec 2009, 14:10
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Re: Xantia clutch replacement by dropping end of engine down
Yep, that one.
It's a pig
It's a pig
2006 C5 HDi 170
1998 Xantia Activa S1
1971 D Special
2018 Renault Zoe,
1998 Xantia Activa S1
1971 D Special
2018 Renault Zoe,
A 1/3 of Team WFA 'Clarkson'CitroJim wrote: I'm a pink fairy
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flying clutchman
- Posts: 321
- Joined: 22 Oct 2009, 12:58
- x 3
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romie
- Posts: 451
- Joined: 07 May 2010, 14:02
- x 2
Re: Xantia clutch replacement by dropping end of engine down
Bugger.Chris570 wrote:Yep, that one.
It's a pig
Is it a case of unclipping and trying to move all the cables to either side and gradually maneuvering/forcing/coaching the black plastic try out between the cables without actually disconnecting the cables?
..Then reverse procedure to re-fit?
Or do you end up having to disconnect a bunch of them?
Good to avoid all the struggling in the beginning if I'm going to end up having to disconnect stuff anyway :/
Thanks
Citroen Xantia 1.9TD 1996 estate 100% veg 323k
Ford Transit Tourneo 2.5L Di 1999 165k
Yamaha R1 1999 26k
Kawasaki ZXR750 L1 1993 66k (to LPG?)
Suzuki Bandit GSF400 1992 x 2
Mountain bike, skateboards, snowboards, surfboard, longboard and feet!
Ford Transit Tourneo 2.5L Di 1999 165k
Yamaha R1 1999 26k
Kawasaki ZXR750 L1 1993 66k (to LPG?)
Suzuki Bandit GSF400 1992 x 2
Mountain bike, skateboards, snowboards, surfboard, longboard and feet!
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flying clutchman
- Posts: 321
- Joined: 22 Oct 2009, 12:58
- x 3
Re: Xantia clutch replacement by dropping end of engine down
no, you don't need to disconnect them.
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romie
- Posts: 451
- Joined: 07 May 2010, 14:02
- x 2
Re: Xantia clutch replacement by dropping end of engine down
great, thanks 
Citroen Xantia 1.9TD 1996 estate 100% veg 323k
Ford Transit Tourneo 2.5L Di 1999 165k
Yamaha R1 1999 26k
Kawasaki ZXR750 L1 1993 66k (to LPG?)
Suzuki Bandit GSF400 1992 x 2
Mountain bike, skateboards, snowboards, surfboard, longboard and feet!
Ford Transit Tourneo 2.5L Di 1999 165k
Yamaha R1 1999 26k
Kawasaki ZXR750 L1 1993 66k (to LPG?)
Suzuki Bandit GSF400 1992 x 2
Mountain bike, skateboards, snowboards, surfboard, longboard and feet!
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citronut
- Posts: 10937
- Joined: 29 Apr 2005, 00:46
- x 94
Re: Xantia clutch replacement by dropping end of engine down
well you do need to disconnect your knuckle joints from each other, so your fingers bend in ways they probably havent before 
Regards, malcolm.
current ride a BX 1.7 TZD estate
1986 MK1 BX 1.9na D Auto(in Mothman Andy's stable )
layed up roppy 1.9TD XANT estate, now gone to meet her maker
purple and lilac metalic 2CV(VIOLET)registered to her in doors
1972 DS special been layed up aprox 31 years
current ride a BX 1.7 TZD estate
1986 MK1 BX 1.9na D Auto(in Mothman Andy's stable )
layed up roppy 1.9TD XANT estate, now gone to meet her maker
purple and lilac metalic 2CV(VIOLET)registered to her in doors
1972 DS special been layed up aprox 31 years
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jgra1
- (Donor 2021)
- Posts: 4625
- Joined: 27 Nov 2005, 19:07
- x 36
Re: Xantia clutch replacement by dropping end of engine down
'The worst bit is getting off the stupid plastic cover that has all the pipes and cables clipped to it.'
thirded
getting it out of the way is a pain, making it all look like it did at the end, priceless
re exhaust.. for the sake of two bolts.. dunno.. think I have always undone it as the engine will move around a bit during the clutch removal.. but those two bolts can provide an hour of fun
thirded
getting it out of the way is a pain, making it all look like it did at the end, priceless
re exhaust.. for the sake of two bolts.. dunno.. think I have always undone it as the engine will move around a bit during the clutch removal.. but those two bolts can provide an hour of fun
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flying clutchman
- Posts: 321
- Joined: 22 Oct 2009, 12:58
- x 3
Re: Xantia clutch replacement by dropping end of engine down
I've never undone the exhaust, leaving it done up helps to stabilise thinks a bit if the offside mounting turns out to be knackered!jgra1 wrote:'The worst bit is getting off the stupid plastic cover that has all the pipes and cables clipped to it.'
thirded
getting it out of the way is a pain, making it all look like it did at the end, priceless
re exhaust.. for the sake of two bolts.. dunno.. think I have always undone it as the engine will move around a bit during the clutch removal.. but those two bolts can provide an hour of fun
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romie
- Posts: 451
- Joined: 07 May 2010, 14:02
- x 2
Re: Xantia clutch replacement by dropping end of engine down
I just saw a few videos of a 'quick release' pull clutch bearing where the bearing can be released from the pressure plate.
Maybe a silly question...
If the clutch fork lever pin does not come out, approaching from the other end...can the bearing be released from the pressure plate instead?
:/
Maybe a silly question...
If the clutch fork lever pin does not come out, approaching from the other end...can the bearing be released from the pressure plate instead?
:/
Citroen Xantia 1.9TD 1996 estate 100% veg 323k
Ford Transit Tourneo 2.5L Di 1999 165k
Yamaha R1 1999 26k
Kawasaki ZXR750 L1 1993 66k (to LPG?)
Suzuki Bandit GSF400 1992 x 2
Mountain bike, skateboards, snowboards, surfboard, longboard and feet!
Ford Transit Tourneo 2.5L Di 1999 165k
Yamaha R1 1999 26k
Kawasaki ZXR750 L1 1993 66k (to LPG?)
Suzuki Bandit GSF400 1992 x 2
Mountain bike, skateboards, snowboards, surfboard, longboard and feet!
-
flying clutchman
- Posts: 321
- Joined: 22 Oct 2009, 12:58
- x 3
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citronut
- Posts: 10937
- Joined: 29 Apr 2005, 00:46
- x 94
Re: Xantia clutch replacement by dropping end of engine down
the first back to front clutch i saw someone attempting, he ended up destroying to old pressure plate as he forced the box away from the engine,
so a second Mr Clutchman with a NO
so a second Mr Clutchman with a NO
Regards, malcolm.
current ride a BX 1.7 TZD estate
1986 MK1 BX 1.9na D Auto(in Mothman Andy's stable )
layed up roppy 1.9TD XANT estate, now gone to meet her maker
purple and lilac metalic 2CV(VIOLET)registered to her in doors
1972 DS special been layed up aprox 31 years
current ride a BX 1.7 TZD estate
1986 MK1 BX 1.9na D Auto(in Mothman Andy's stable )
layed up roppy 1.9TD XANT estate, now gone to meet her maker
purple and lilac metalic 2CV(VIOLET)registered to her in doors
1972 DS special been layed up aprox 31 years
-
romie
- Posts: 451
- Joined: 07 May 2010, 14:02
- x 2
Re: Xantia clutch replacement by dropping end of engine down
Thanks
Citroen Xantia 1.9TD 1996 estate 100% veg 323k
Ford Transit Tourneo 2.5L Di 1999 165k
Yamaha R1 1999 26k
Kawasaki ZXR750 L1 1993 66k (to LPG?)
Suzuki Bandit GSF400 1992 x 2
Mountain bike, skateboards, snowboards, surfboard, longboard and feet!
Ford Transit Tourneo 2.5L Di 1999 165k
Yamaha R1 1999 26k
Kawasaki ZXR750 L1 1993 66k (to LPG?)
Suzuki Bandit GSF400 1992 x 2
Mountain bike, skateboards, snowboards, surfboard, longboard and feet!
-
romie
- Posts: 451
- Joined: 07 May 2010, 14:02
- x 2
Re: Xantia clutch replacement by dropping end of engine down
Think I missed something, do I change the seal to go with the 'clutch buffer guide bush' yes?RichardW wrote:Bushes on E-bay
Input shaft guide / seal is part number:
05
2105 35
01 CLUTCH BUFFER GUIDE BUSH
- BE3
Genuine one on e-bay also Aftermarket ones there for about £10. Dealer price is £17.04 as per the e-bay ad.
Item 6 in below image?

Thanks
Citroen Xantia 1.9TD 1996 estate 100% veg 323k
Ford Transit Tourneo 2.5L Di 1999 165k
Yamaha R1 1999 26k
Kawasaki ZXR750 L1 1993 66k (to LPG?)
Suzuki Bandit GSF400 1992 x 2
Mountain bike, skateboards, snowboards, surfboard, longboard and feet!
Ford Transit Tourneo 2.5L Di 1999 165k
Yamaha R1 1999 26k
Kawasaki ZXR750 L1 1993 66k (to LPG?)
Suzuki Bandit GSF400 1992 x 2
Mountain bike, skateboards, snowboards, surfboard, longboard and feet!
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flying clutchman
- Posts: 321
- Joined: 22 Oct 2009, 12:58
- x 3
Re: Xantia clutch replacement by dropping end of engine down
the seal is contained in the guide tube. YOU HAVE ABSOLUTELY NO NEED TO CHANGE THIS. It often needs changing on the push type clutch because if the release bearing fails it chews up the guide tube. On vehicles fitted with a pull-type clutch (yours) the bearing is not in contact with the tube. It is fixed into the clutch cover.
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romie
- Posts: 451
- Joined: 07 May 2010, 14:02
- x 2
Re: Xantia clutch replacement by dropping end of engine down
hey, thanks for reply.flying clutchman wrote:the seal is contained in the guide tube. YOU HAVE ABSOLUTELY NO NEED TO CHANGE THIS. It often needs changing on the push type clutch because if the release bearing fails it chews up the guide tube. On vehicles fitted with a pull-type clutch (yours) the bearing is not in contact with the tube. It is fixed into the clutch cover.
Great, good news!
Citroen Xantia 1.9TD 1996 estate 100% veg 323k
Ford Transit Tourneo 2.5L Di 1999 165k
Yamaha R1 1999 26k
Kawasaki ZXR750 L1 1993 66k (to LPG?)
Suzuki Bandit GSF400 1992 x 2
Mountain bike, skateboards, snowboards, surfboard, longboard and feet!
Ford Transit Tourneo 2.5L Di 1999 165k
Yamaha R1 1999 26k
Kawasaki ZXR750 L1 1993 66k (to LPG?)
Suzuki Bandit GSF400 1992 x 2
Mountain bike, skateboards, snowboards, surfboard, longboard and feet!