10 minute Xantia mod....what a difference!

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Mandrake
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Re: 10 minute Xantia mod....what a difference!

Unread post by Mandrake »

Deanxm wrote:I have never understood this quest to seperate air from the returning oil, almost any Citroen ive worked on will ride much softer when air is introduced to the system as a result of work being done. Usualy a side affect that rights itself after a dozen miles or so as the system self bleeds. what is the theory that leads some to suspect air could make the ride harsh?

D
I suggest you follow the link near the top of the thread in my first reply (warning long thread! :lol: ) as its not something that is conceptually easy to explain in a few sentences.

But at its most basic, you have a system where you have nitrogen kept in one mass behind a diaphragm in the sphere, and an incompressible link between the nitrogen and the piston - the oil. The oil must flow through the damper valve to reach the gas so the gas can't compress or extend without oil passing through the damper valve - hence you get good damping control as even the tiniest suspension movement must cause oil flow through the valve since there is nothing compressible between the piston and the damper valve. (In contrast to conventional suspension with rubber bush mounted shock absorbers where small suspension movements CAN occur without the shock absorber moving, meaning they are not well damped for small movements)

Air or nitrogen bubbles loose in the oil side of the system are on the wrong side of the damper valve which means the piston can move a small amount (compressing the rogue air bubbles) before the oil is forced through the damper valve. So as more and more air gets into the oil side of the system one change is a feeling of loss of damping and control for small movements - the car loses the normal ultra stable feeling that a good hydro Citroen has. IMHO this noticeable loss of damping control is the first sign of air in the oil, and noticeable before the suspension gets really crashy over potholes.

The second problem is that these rogue air bubbles tend to coalesce at a high point in the suspension over time. When they're still widely distributed in the piping as microscopic bubbles or "froth" I don't think they make the ride crashy, although they do still cause a loss of damping as the air contaminated oil between the piston and damper is not incompressible as it should be.

However over time especially on a Hydractive model with the large diameter long pipes the bubbles work their way up to the top in the front suspension in particular, near the top of the strut top. Once they coalesce into a larger discrete bubble the ride then becomes crashy and harsh because you get an effect like cavitation. The small air bubble in the piping has a much stiffer spring constant than the separate bubble of nitrogen in the sphere, so as pressure changes when negotiating a bump the small bubble compresses quickly and "bottoms" causing a cavitation like shock wave.

Another way to look at the problem is instead of the overall spring constant of the car being a smooth curve, the air bubble isolated on the wrong side of the damper valve causes a non-linear "kink" in the spring constant about the medium point, which adds harshness to the ride.

Although all Xantias can be susceptible to the problem in my experience Hydractive models suffer worse due to the diameter and layout of the large feed pipes to the strut, which give the air a good place to coalesce as well as making self bleeding much more difficult. (it takes a lot more outwards oil flow to bleed air past the height corrector on a Hydractive model as there is so much more oil volume between struts and height corrector)

If accumulation of new air bubbles exceeds the self purging ability of the suspension then over time the ride will deteriorate, which is what most of us experience to varying degrees. Citreorobics is a temporary fix as it helps flush any bubbles out but if there is a high intake of air bubbles the cure is only temporary.

The extra good ride that you sometimes get just after Citreorobics is how the car should actually ride all the time! :)
Simon

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cc101
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Re: 10 minute Xantia mod....what a difference!

Unread post by cc101 »

Well said Simon, further to this theory I believe the D shaped filter makes the froth worse as all the return fluids are forced into this filter and cannot all be dissipated, difficult to explain but u can see by looking into the tank, by removing the filter and shortening the returns the LHM bubbles are just on the top of the tank!

The ride is still excellent and also the car takes alot longer to sink when switched off, also this morning the stop light went out in about 2 seconds and the car immediately rose to ride height after being stood for about 20 hours!

Simon the far right return pipe has a much greater flow of LHM than the bigger plastic pipe which I cut. I have also cut one of those removable black plastic pipes, attached some clear hose and angled it to the far top corner of the tank.
Xantia 1.9 TD 1993 (sinker)
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Mandrake
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Re: 10 minute Xantia mod....what a difference!

Unread post by Mandrake »

Still struggling to understand which pipe is the "far right pipe" ? Pictures would be very helpful if you do have it out again at any point :lol: it must be different to the later anti-sink models as I recall none of these other pipes that you're referring to - what you see is what you get on my picture, nothing removed except the filter!

I agree that directing the incoming flow into such a narrow filter is bad design - it means there is very little oil surface area at the top of the filter for the bubbles to dissipate into the air... I'm sure it would work a lot better without that filter at all or a much wider one that gave much more surface area at the surface of the oil...

Of course none of this would matter in an ideal world where there are no air leaks on the low pressure returns to draw in air, but when they get as old as Xantias are now it seems inevitable, and probably impossible to fix without replacing all the return lines on the car. So better dealing with the returning bubbles in the tank and keeping them away from the pump seems to be a viable and far more practical workaround.
Last edited by Mandrake on 16 Jun 2013, 13:42, edited 2 times in total.
Simon

2016 Nissan Leaf Tekna 30kWh in White

1997 Xantia S1 3.0 V6 Auto Exclusive in Silex Grey
2011 Peugeot Ion Full Electric in Silver
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taffy
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Re: 10 minute Xantia mod....what a difference!

Unread post by taffy »

we need a proper diagram of this as its going to be VERY informative to many ppl :)
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Old-Guy
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Re: 10 minute Xantia mod....what a difference!

Unread post by Old-Guy »

I'll stick my neck out:

From a pressure perspective, the hydraulic system has 3 pressure regimes, Low (below atmospheric), Return (slightly above atmospheric), and High (very!). The only part where significant amounts of air can get in, is the Low (between the reservoir and the pump non-return valves). The other source of gas is a leaky sphere. As many of us know from bitter experience, any leak in the Return side results in considerable volumes of green stuff on the floor and a slight leak on the High side sprays LHM everywhere!

If I had lots of air/gas in the return flow, I'd be looking for either a leaky sphere, or an air leak (and probably an obstruction) in the Low side - not excluding in the pump itself. IMHO, dispersing bubbles in the reservoir is treating the symptoms rather than curing the disease. At the moment it would be the least of my problems!

Not that the discussion isn't interestin :)
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cc101
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Re: 10 minute Xantia mod....what a difference!

Unread post by cc101 »

Also aside from any air in the return lines, the sheer force of the return fluid into a small area creates turbulent bubbles and frothing inside the D shaped filter. With the filter removed and all returns directed to the corner of the tank the main LHM chamber in the tank is very calm like a still lake!
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taffy
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Re: 10 minute Xantia mod....what a difference!

Unread post by taffy »

u are right mate there must be a prob but high flow does create foam which is a little part of it...iv seen it
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Mandrake
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Re: 10 minute Xantia mod....what a difference!

Unread post by Mandrake »

Old-Guy wrote: From a pressure perspective, the hydraulic system has 3 pressure regimes, Low (below atmospheric), Return (slightly above atmospheric), and High (very!). The only part where significant amounts of air can get in, is the Low (between the reservoir and the pump non-return valves). The other source of gas is a leaky sphere. As many of us know from bitter experience, any leak in the Return side results in considerable volumes of green stuff on the floor and a slight leak on the High side sprays LHM everywhere!
It might seem intuitive to think that any leaky return lines can't leak air in without leaking oil out but its not true for two reasons. One is that there is a huge difference in surface tension between oil and air. A tiny crack such as a poorly fitting push fit rubber/plastic joint (of which there are many in the return lines) can let air be drawn in while oil is flowing through the line, but without necessarily letting oil leak out when the oil is not flowing - even if the crack is on the bottom side of a fitting, simply because surface tension of the oil will keep it in. It requires either a significantly large gap, or a high enough pressure for the surface tension to be overcome and oil to actually leak out on the ground.

The second thing you're not considering is the venturi effect. Do you remember the water pipe based vacuum pumps used in science class at school ? :) The flow of the water through the right shape orifice generates a partial vacuum at a tapping point on the side which allows air to be drawn in the vacuum port without any water leaking out, even though there is some pressure in the pipe.

If the geometry of the joint is suitable (change in diameter and a small crack between large and small diameter pipes in the correct orientation) then you have a venturi effect vacuum pump which allows air to be drawn into the flow of oil without any oil leaking out.
If I had lots of air/gas in the return flow, I'd be looking for either a leaky sphere, or an air leak (and probably an obstruction) in the Low side - not excluding in the pump itself.
A leak on the pump line is certainly a prime candidate, but if you have a skim through the thread I linked in my first reply you'll see that all other possibilities were meticulously ruled out. For example my (previous) Xantia had all new spheres, and I replaced the pipe from the tank to the pump with a brand new custom made one, the air bubbles in the tank and the intermittent harsh ride remained until I made my U-turn pipe modification.
IMHO, dispersing bubbles in the reservoir is treating the symptoms rather than curing the disease. At the moment it would be the least of my problems!
It's treating the symptoms in that its difficult if not impossible to cure the cause of air bubbles returning to the tank as that would probably require all new return lines, but if it keeps the air bubbles from being sucked into the pump then as far as I'm concerned its mission accomplished, the end result is the same - smooth non-crashy ride! :)
Simon

2016 Nissan Leaf Tekna 30kWh in White

1997 Xantia S1 3.0 V6 Auto Exclusive in Silex Grey
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citronut
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Re: 10 minute Xantia mod....what a difference!

Unread post by citronut »

could this just be a case of paranoia setting in :o :? :-D :lol: :wink:
Regards, malcolm.

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cc101
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Re: 10 minute Xantia mod....what a difference!

Unread post by cc101 »

200 odd miles later and she's still riding like she's just come out of the factory!
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Mandrake
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Re: 10 minute Xantia mod....what a difference!

Unread post by Mandrake »

cc101 wrote:200 odd miles later and she's still riding like she's just come out of the factory!
That's good to know. :)

Is there anything else you've done that's not shown in your original picture ? You talked about some other pipes as well. If you do get a chance to take more pictures that clearly document exactly what you've done for other to see that would be extremely useful for anyone else contemplating your modification, myself included! :lol:
Simon

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2011 Peugeot Ion Full Electric in Silver
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Re: 10 minute Xantia mod....what a difference!

Unread post by xantos »

I am tempted of doing this myself. More pictures would be really helpful...
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cc101
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Re: 10 minute Xantia mod....what a difference!

Unread post by cc101 »

I'll try and get more pictures and a video up soon!
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Re: 10 minute Xantia mod....what a difference!

Unread post by taffy »

looking forward to it :)
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Mandrake
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Re: 10 minute Xantia mod....what a difference!

Unread post by Mandrake »

cc101 wrote:I'll try and get more pictures and a video up soon!
Much appreciated. :)

You've been focusing mainly on the low speed ride over broken surfaces, eg crashy ride over potholes etc, but I've been meaning to ask whether you've noticed any improvement in the stability and composure of the ride over 60mph ?

What I used to find with my previous Xantia is that if the low speed ride was really crashy, at high speed the car would feel unsettled almost ruffled like it could do with some more damping control, (it responded too much to small undulations) while on days where the low speed ride wasn't crashy the high speed ride would be extremely stable and composed, and feel very well damped.

Do you notice a similar improvement in stability at high speed, bearing in mind that mine was a Hydractive 2 and yours isn't...
Simon

2016 Nissan Leaf Tekna 30kWh in White

1997 Xantia S1 3.0 V6 Auto Exclusive in Silex Grey
2011 Peugeot Ion Full Electric in Silver
1998 Xantia S2 3.0 V6 Auto Exclusive
1997 Xantia S1 2.0i Auto VSX
1978 CX 2400
1977 G Special 1129cc LHD