Broken Cam Belt. . . Recovered

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TC542
(Donor 2025)
Posts: 39
Joined: 02 Sep 2019, 14:11
x 6

Broken Cam Belt. . . Recovered

Unread post by TC542 »

Hi All . . .
My cam belt snapped on the M4 motorway whilst in the middle lane . . 'STOP!' and load of lights warnings!!, but no big bang . . .(?)
Was able to coast to the hard shoulder . . (Luckily there was one . . .!)
AA arrived within 45mins . . Towed to the services 300 yards away . . Analysed as a broken cam belt . . . :-(
Got towed home . . . Next day I started 'Google'ing and 'YouTube'ing . . .
Confirmed the 1.6HDi engine as being an interference engine . . However, during watching one video it looked like a disaster zone inside the head . .
BUT!!! . . The 2nd. video showed that the Peugeot engine has been designed with 'sacrificial' parts . .!! . . The rockers and even the cam lobes.
Due to the valves being vertical and the pistons having, mainly, a flat top, if the cam belt snaps it can provide stronger pressure than the rocker arm . . .
and if the rocker arm is not sacrificed, then the cam lobes can rotate!! . . . These cam lobes are press-fitted onto the cam shaft!!
I have pictures of this happening with my car.
I stripped out the cam shaft and replaced it with one off eBay . . (Approx. £34) . . A new 'Gates' cam belt kit . . . (Approx. £84) . . .
Put it altogether and waited for noises . . None! . . It started first time, and I have completed over 2000 miles since. . . . :-)
I know that I was very lucky . . Maybe because I was just cruising at around 2000rpm.
(Maybe the destroyed engine in the 1st. video was being revved much higher . . . )

My car had done 111,000 miles and is just over 10 years old . . Schedules state '112,000 miles or 10 years' . . .I was pushing my luck . . .
My recommendation would be to do it before 100,000 miles . . .

I hope this topic helps someone who has a similar experience to not panic and check things before taking it to the scrap yard . . . As I nearly did after seeing the 1st. video . . . !!
RichardW
Forum Treasurer
Posts: 12611
Joined: 07 Aug 2002, 17:12
x 1498

Re: Broken Cam Belt. . . Recovered

Unread post by RichardW »

Well done. Later cars use a 3/4" wide belt which is prone to giving out any time after 80k... Quite often, as you found out, you get away without any valve damage, but sometimes one or more bend or drop the spring, which makes the repair rather more complex!
Richard W
leithant
(Donor 2023)
Posts: 110
Joined: 05 Jan 2006, 22:15
x 9

Re: Broken Cam Belt. . . Recovered

Unread post by leithant »

Good job. More people need to know this situation is salvageable on other PSA engines too. Is it visible to the eye that the cam lobes have rotated?
06 Citroen C5 Estate 2.2 Hdi Auto
95 Peugeot 306 S16
95 Silver Xantia VSX - now deceased :-(
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Paul-R
Moderating Team
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Joined: 07 May 2009, 16:24
x 1945

Re: Broken Cam Belt. . . Recovered

Unread post by Paul-R »

Is this a late reg 16 valve engine or an esrly 8 valve?
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TC542
(Donor 2025)
Posts: 39
Joined: 02 Sep 2019, 14:11
x 6

Re: Broken Cam Belt. . . Recovered

Unread post by TC542 »

leithant wrote: 03 Nov 2026, 23:25 Good job. More people need to know this situation is salvageable on other PSA engines too. Is it visible to the eye that the cam lobes have rotated?
Hi . . Yes . . I compared it with the new one and took pictures.
4 of the inlet and 1 of the exhaust lobes had moved.
Picture attached . . Original left . . New right.
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20260914_200609.jpg
TC542
(Donor 2025)
Posts: 39
Joined: 02 Sep 2019, 14:11
x 6

Re: Broken Cam Belt. . . Recovered

Unread post by TC542 »

Paul-R wrote: 04 Nov 2026, 05:34 Is this a late reg 16 valve engine or an esrly 8 valve?
8 valve . . 1.6 e-HDi