Peugeot 208 BlueHDi 100 5d 2019 – connection for the urea system

This is the Forum for all your Peugeot Technical Questions, Problems or Advice.
Sponk
(Donor 2026)
Posts: 50
Joined: 04 Oct 2023, 19:33

Peugeot 208 BlueHDi 100 5d 2019 – connection for the urea system

Unread post by Sponk »

Is it possible to get information about the connections to the urea system, especially around the pump and nozzle? VIN: VF3**************[VIN obfuscated, can be read by forum staff]

Also, if possible: The car did not come with a rear camera, but I have an original one that I want to connect. I don't know if the connection for it is shown on this model. If it is, I would also be grateful for this information.

Thanks in advance!
User avatar
mickthemaverick
Moderating Team
Posts: 20112
Joined: 11 May 2019, 17:56
x 7775

Re: Peugeot 208 BlueHDi 100 5d 2019 – connection for the urea system

Unread post by mickthemaverick »

Your car is newer than the backup system I have so I'm afraid I can't help, good luck! :)
I used to be indecisive, now I'm not so sure!
I used to ride on two wheels, but now I need all four!
User avatar
Paul-R
Moderating Team
Posts: 8967
Joined: 07 May 2009, 16:24
x 1860

Re: Peugeot 208 BlueHDi 100 5d 2019 – connection for the urea system

Unread post by Paul-R »

What is it you're trying to find out about the urea/Adblue system? What problem or error code do you have?
As I get older I think a lot about the hereafter - I go into a room and then wonder what I'm here after.

Inside every old person is a young person wondering what the hell happened.

"Trying is the first step towards failure" ~ Homer J Simpson
Sponk
(Donor 2026)
Posts: 50
Joined: 04 Oct 2023, 19:33

Re: Peugeot 208 BlueHDi 100 5d 2019 – connection for the urea system

Unread post by Sponk »

mickthemaverick wrote: 10 May 2026, 12:19 Your car is newer than the backup system I have so I'm afraid I can't help, good luck! :)
What do you mean by backup system?
Sponk
(Donor 2026)
Posts: 50
Joined: 04 Oct 2023, 19:33

Re: Peugeot 208 BlueHDi 100 5d 2019 – connection for the urea system

Unread post by Sponk »

Paul-R wrote: 10 May 2026, 12:58 What is it you're trying to find out about the urea/Adblue system? What problem or error code do you have?
I think you are familiar with the problems the system gives. I can't remember the error codes, but it seems like it isn't injecting urea. The first error appears after about 1000 km and relates to upstream temperature. I think this is because it can't burn off properly, leading to excessive temperatures. The second error, which appears later, indicates a lack of urea.

The reason I'm looking for the connections is:

1. To be able to control the pump and nozzle myself when the battery is disconnected.
2. I'm thinking of installing an indicator (LED) on the nozzle to show whether it is receiving voltage while driving. Even though I test with Diagbox while driving and it says urea is being injected, what the diagbox says and what actually happens may be different. So this is just to test and find out the cause.

I've tried many things, but it keeps showing the error. Sometimes it has used urea, other times it hasn't used any. So could it also be a wiring fault?
User avatar
mickthemaverick
Moderating Team
Posts: 20112
Joined: 11 May 2019, 17:56
x 7775

Re: Peugeot 208 BlueHDi 100 5d 2019 – connection for the urea system

Unread post by mickthemaverick »

I have access to the Citroen wiring diagrams for pre 2013 cars whixh is the backup system I was referring to :)
I used to be indecisive, now I'm not so sure!
I used to ride on two wheels, but now I need all four!
Sponk
(Donor 2026)
Posts: 50
Joined: 04 Oct 2023, 19:33

Re: Peugeot 208 BlueHDi 100 5d 2019 – connection for the urea system

Unread post by Sponk »

mickthemaverick wrote: 11 May 2026, 11:11 I have access to the Citroen wiring diagrams for pre 2013 cars whixh is the backup system I was referring to :)
Yes, in those systems, but on the PSA platform, I think it exists.
User avatar
Mihael_M
Donor 2024
Posts: 176
Joined: 14 Aug 2024, 18:58
x 34

Re: Peugeot 208 BlueHDi 100 5d 2019 – connection for the urea system

Unread post by Mihael_M »

There is probably more detailed information on the PSA servicebox site, but there is a fee. The GuiaPSA website has a lot of information about the Adblue system. https://guiapsa.foroactivo.com/f21-acce ... ito-adblue
Sponk
(Donor 2026)
Posts: 50
Joined: 04 Oct 2023, 19:33

Re: Peugeot 208 BlueHDi 100 5d 2019 – connection for the urea system

Unread post by Sponk »

Mihael_M wrote: 11 May 2026, 13:43 There is probably more detailed information on the PSA servicebox site, but there is a fee. The GuiaPSA website has a lot of information about the Adblue system. https://guiapsa.foroactivo.com/f21-acce ... ito-adblue
I've read and searched a lot, apparently a problem worldwide, and yet no one has found the solution.
Sponk
(Donor 2026)
Posts: 50
Joined: 04 Oct 2023, 19:33

Re: Peugeot 208 BlueHDi 100 5d 2019 – connection for the urea system

Unread post by Sponk »

Update (wife's vehicle)

I read that this model was supposed to have an additive tank. I checked, and it does NOT have one. There's a fuel filter where the additive tank was supposedly located.

I inspected the injector again and tested its flow rate. It delivers around 50 ml, which is as it should be.

I ran a regeneration again. The first time I ran it, it continued past 100%, which made me think it was a Diagbox error, so I stopped it manually. This time I let it continue, and it ran all the way to 200% before stopping on its own.

I made sure the urea tank was full. After my wife had driven just over 600 km with no errors, I checked the urea level – it had used just over 1 liter. Progress, as it has now started consuming urea again.

I'm thinking that regeneration only needs to be run when problems start to appear – and maybe also clean the injector?

I had bought 1 liter of "Original Peugeot OE number: 1623961680" to be sure I was using the correct product. To assist combustion, I added approximately 1 ml per liter.