My little ZX is starting to be a pain in the arse!

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rossnunn
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Joined: 09 Aug 2003, 03:00

My little ZX is starting to be a pain in the arse!

Unread post by rossnunn »

Alwight? All had a good Xmas?
Ok time to get down and dirty.
My sweet little 1.4 Carb'd ZX is starting to be a right pain in the arse.
When I first bought it all was well (about a yeart ago). But after the blat home down the motorway it started to cough, as you rev it up the rev's dip the rise again. I lived with it until about a month ago when I had a run down south. So I booked it in to the local garage for them to look at. That afternoon I get a call to ask if I could come down. They showed me some VERY black sparkplugs, and said it needed some ajustment and recommended a service at the sametime. OK.
Went to Hastings, came back slight coughing again, back to the garage couldn't find anything. now it has flatspots, the revs dip - it's getting worse!!.
I have new fuel filer's inline and they are clean, there is a good supply of fuel too.
I'm looking at selling the car soon and would like to clear this up beforehand.
Apart from that it goes like a rocket! - I'm sure it's got the legs on my 1.4i I have just bought!!
So can anyone help me shed some light??
Thanks to you all
R
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AndersDK
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Unread post by AndersDK »

The sooted sparkplugs indicates the engine gets enough food - but can't digest it properly.
I'd suspect a nasty little problem somewhere in the ignition system. Give the ignition system a thorough overhaul - testing each HT lead with an ohm meter - looking for carbon tracks in dizzy cap etc. etc.
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rabenson
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Unread post by rabenson »

try starting the engine up in a dark place with the bonnet up (don't gas yourself though). You can easily see any surface tracking on leads etc.
rossnunn
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Unread post by rossnunn »

ok I'll try some of that at the weekend and let you know the results.
Cheers people.
oh what should the ohm meter reading be for a HT lead??
Thanks again
R
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AndersDK
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Unread post by AndersDK »

HT leads these days have build-in resistance to decrease the peak spark current - thereby decreasing radio interference.
Depending on the cable lenghts - expect some 2K - 10K ohm readings.
The point is to test if they are totally disrupted - i.e. have insanely hi resistance.
rossnunn
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Unread post by rossnunn »

cheers
I'll give a go tomorrow - forgot my meter today!! DOH!
R
rossnunn
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Unread post by rossnunn »

right, using a auto-ranging meter this is my results:
Reading the HT leads form RIGHT to LEFT:
2.285 ohms
2.696 ohms
2.846 ohms
04.01 ohms
1.168 ohms < this is the short lead that goes to the coil.
Any thoughts?
Cheers
Ross
arry_b
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Joined: 10 Dec 2002, 15:55

Unread post by arry_b »

They look OK to me.
Do the readings change significantly if you bend the leads around while measuring them?
rossnunn
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Unread post by rossnunn »

erm, no I don't think so - didn't really try to be honist. what about the 04.01 one??
Ta
R
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AndersDK
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Unread post by AndersDK »

The 4.01 ohms one seems odd to me -
(it's not 4.01 KILO ohms ?)
First off - you can not really do an ohm measurement to more than within 0.5 - 1 ohm accuracy - except in laboratory conditions.
Simply because of varying contact resistance on the probes.
Next off - this cable seems to be a duff "service" replacement at some time - using improper cabletype.
It should not really be bad to the spark energy transferred to the plug - but it's definately a problem in your radio - this cable would enable you - and any other nearby - to "watch" your engine rev's through any shortwave receiving.
My real concern is that this cable may cause arcing from it's surface - because of it's lack of damping - thereby giving you the odd missings on your engine.
Shop around to find a supplier which stocks single HT cables in a range of lenghts - ready prepared with contacts fitted.
MUST be silicone cable - with the odd carbon/fiber center lead - best you can get.
Cable colour is indifferent.
Then simply remove & clean the original caps from the old cable - for re-use on the new cable.
Other cable values looks fine to me - if you DO in fact mean K (kilo) ohms to these ?
rossnunn
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Unread post by rossnunn »

Ok thanks,
I've been thinking about this, if it was a spark issue, wouldn't a timing gun show this up??
Thanks
R
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AndersDK
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Unread post by AndersDK »

To some extent - yes.
It depends on where the spark goes really.
If the spark is igniting as it should on the plug - ok
If the spark is cable (or cap) arcing near the plug - after the timing gun insertion point - then it does not really tell you anything - but the engine does [;)]
If the spark is constantly arcing in the dizzy cap - or is not produced at all - then the timing gun does not indicate - but the engine does [:D]
Intermittent sparking can be seen with the timing gun - as it won't indicate coinciding with the engine misfiring.
No matter the exact problem - be sure to positively trace the symptom as either of 2 :
1) ignition problem
2) fuel problem
If you don't do that - you end up replacing random parts in panic - to no help.
By the laws of Murphy - you would only solve the problem by replacing the last possible part - the car [:D]
rossnunn
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Unread post by rossnunn »

ok I'm about to give it a go, i'll let you know the results.....
Cheers
R
rossnunn
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Unread post by rossnunn »

right just checked it with a timing gun, and it all seems 'normal' on tickover and up the rev range. Its quite difficalt to make it do it this way because the engine isn't under load.
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AndersDK
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Unread post by AndersDK »

Yeah - well.
Seems your car don't wants to part you - trying to punish you for that [:)]
I have to admit that such problems may take for ever to trace down - especially as the problem is not possible to clearly provoke at no-load condition.
There is only one way to trace down such problems :
- excluding known good working parts/elements from your symptom tracing.
This means a systematic look after on all bits involved with ignition & fuel feed.
The point is to be systematic [}:)] - above all [8)]
If you keep up to be systematic - it won't even be that time consuming - as you then KNOWS that previous tasks performed ok - no reason to go back.
examples :
- there is no point in tracing & suspecting the carb - if the problem is water in fuel tank - or dirt clogged vent hose to the fuel tank.
- there is no point in suspecting the ignition coil or module or plugs or cables - if the problem is moisture in the dizzy cap.
What I'm trying to say is - that we do not yet have a sure pointer to your problem.