year old bushings already need replaced

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aerodynamica
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Re: year old bushings already need replaced

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KennyW wrote: 13 Feb 2023, 17:01 Graeme,

Sorry for been stupid but you confirm which bushes you referring to, is it the front lower axle bushes on the pivot support the wishbone attaches to.

If so I may have to replace my front offside again due to knocking sound, will find out tomorrow car is going for the MOT.

The 'P' mounts on the wishbone have been my Achilles heel.

This was caused by the height at the front being all wrong and the camber angle was out of spec.

It's now the rear height playing up which I have never touched but where the ant roll bar lever is attached to the ARB is rusted so intend to clean rust off and spray black.

Kenny
Hi Kenny, I mean the outer bushes at the hub. The arm end bolts either side of it and it twists. It's actually fitted in the hub carrier and not the arm end. On the Xantia it was only a lower balljoint but the inner bush on a Xantia was similar to this and prone to the same failure. The confusion is that I discovered my outer lower bush was failing again during the job to replace the inner rubber bushes of the arm - one of these is much like the Xantia P bush . Annoyingly these seemed in good condition so it was a lot of work to carry out to still have a floppy bush at the outer end... You can feel it a bit as it drives at times.

As for your suspension heights, I found that the LH P bush actually also serves as the mounting for the steel bracket that holds the front height sensor. It made it very difficult to remove the LH arm because I couldn't remove the sensor bracket first due to the M6 screw that holds it being completely seized solid. I got the lot out eventually but it was difficult. When I came to replace the P bush of the LH arm on the workbench removing the bracket to refit it on to the new P bush revealed several millimeters of corrosion product had built up between the alloy casting of the P bush and the metal bracket. Over years it had pushed the bracket out and distorted it's shape and it had moved the height sensor's position with it. When I reassembled it with all new P bush and front bush and the repaired and cleaned up height sensor bracket, the car would not raise at the front. I checked thoroughly that the dogbone link was attached correctly and it was. It would raise 'a bit' if you selected the higher positions but not enough to even suggest getting it off the axle stands. I then realised the cause was that metal mounting bracket being bent back had effectively changed the normal position for the front height. I got it off the stands with a trolley jack but on ramps at the front the normal ride height was now pretty much as low as it goes. I had to readjust the front height by carefully moving the anti roll bar collar that connects to the dog bone link. I assume the car had been creeping up higher over the years due to the corrosion build up and a garage had adjusted the front height down to compensate. My repair of the shape of the bracket had effectively moved it back the other way - too low. I think I took a photo of it.
A is the height sensor bracket, b. is the seized screw. Had to snap it in the end - it was corroded not where it screws into the metal bracket but inside the alloy casting where it travels through a clearance hole. This hole was full of the corrosion product again.
A is the height sensor bracket, b. is the seized screw. Had to snap it in the end - it was corroded not where it screws into the metal bracket but inside the alloy casting where it travels through a clearance hole. This hole was full of the corrosion product again.
You can see how much corrosion 'product' built up and pushed the bracket out of shape.
You can see how much corrosion 'product' built up and pushed the bracket out of shape.
Looking at that second picture the bracket should be straight in line with the P bush casting but it's gone all 'trapeze' ..
Here's a pic I have of the assembly from Citroen so you can see what/ where I'm talking about:
Here you can see how straight the bracket is meant to be. Mine had been compensated by being adjusted at item 9. the anti roll bar clamp.
Here you can see how straight the bracket is meant to be. Mine had been compensated by being adjusted at item 9. the anti roll bar clamp.
With it all back together and readjusted I found that the intermediate suspension height was working again although the maximum height still doesn't. The pump just keeps running. In the Lexia however, I found that maximum height is 170 steps and it raises to 169 which to the eye, is as good as maximum as well as it being solid at the front too indicating it reached max height physically. But the ECU isn't happy with 169 and keeps the pump running... My theory is that the settings of the sensor steps measured by the Hydractive ECU being based on the car leaving the factory have changed due to the bent bracket moving the sensor out to a position where the dogbone (No. 8 above) never actually reaches the effective position where 170 steps would satisfy the ECU to stop and announce 'maximum height' on the dashboard. The bent plate was so bad that it even affected intermediate height . Bending that plate back has let intermediate return. If it is only one step position out, 169 to 170 steps, then Hopefully I'm close to getting it working again.

I've only glanced at the rear height sensor bracket but I imagine it could easily get damaged due to it's underslung location. Mine works well but the bracket looks quite rusty.
Graeme M
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Tilly
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Re: year old bushings already need replaced

Unread post by Tilly »

moizeau wrote: 13 Feb 2023, 15:59 What James said. I did a set a while ago. Tighten them fully when the car is at normal ride height or they get overly stressed and die young. Maybe the reason for the early failure.
Totally agree here... Its the one thing thing that will wear out a bush prematurely. If you snug them up with the wrong ride hight, the bush rubber will be under stress from the moment its wheel is back on, and off the jacks...
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KennyW
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Re: year old bushings already need replaced

Unread post by KennyW »

Thanks Graeme,
I'm aware of your discovery and I discovered the effects of badly worn 'p' bushes when i replaced my wishbone arms about 4 years ago.

They were so badly worn the suspension automatically adjusted the height to compensate for the wear and when replaced my front heights was way out and i have been struggling to get correct since.
images.jpg
Is it the bush circled you refer to ?

Kenny
C5 x7 2.0 HDi 160 hp Estate exclusive, moved on.
Xantia 2.0 Hdi 90hp 1999 only 189,000 and rising!!!!!!! Moved on to a new home
C3 1.4 petrol (SWMBO)
Xantia TD 1.9 Mk 2 Estate LX 1998 model over 210,000 miles now and still rising!!!!!!!!!!!!! now deceased 17/12/2010.
aerodynamica
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Re: year old bushings already need replaced

Unread post by aerodynamica »

That's the one Kenny, single one pictured at the left. These were shot on my car when I got it - so badly in fact that driving away caused it to 'clunk'.. not sure there was any bush left ha
Graeme M
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MattBLancs
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Re: year old bushings already need replaced

Unread post by MattBLancs »

Are these a good candidate for polybushes? I can't help but think that this application doesn't benefit from a rubber bush's twist resisting abilities in this location, as such the rubber is resisting the forces pulling and pushing the hub into and out of the wheel arch (cornering forces)

As such a polybush freely able to spin on the central tube wouldn't be a big negative. Indeed the ability to spin meaning polybush wouldn't actually need to be tighten up only once weight on the wheels again.


Can anyone confirm the inner and outer, width dimensions of these bushes?
I can have a look what is in Poweflex universal range at dinner time.

There's a few contenders listed on Autodoc as "wishbone bushes"
1
1
1 details
1 details
Or
2
2
2 details
2 details
Or
3
3
3 details
3 details
Thanks,

Matt
RichardW
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Re: year old bushings already need replaced

Unread post by RichardW »

Citroen don't appear to specify torquing the bolt at normal ride height, but it seems to be a sensible precaution!
Richard W
aerodynamica
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Re: year old bushings already need replaced

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Hi Matt, I think it world be brat to source a better replacement.

Richard, I looked at a citroen procedure for replacing the arm that didn't have anything re the tightening at rise height but they're was another procedure I think for the drive shaft removal that stated the various arm fixings get torqued only after the arm is positioned where the end (outer) bolt hole is 58mm above the flat feature of the subframe they illustrated. Visually it looks like the arm is nearly horizontal in their picture.

It works be quite difficult to accurately measure this vertical 58mm that's a full length of the control arm out from the horizontal surface. You'd need some sturdy flat item that's long enough to go out horizontal and have to check it was horizontal. I'll probably measure it as best as possible and maybe eyeball how it 'looks' compared with the diagram..
Graeme M
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MattBLancs
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Re: year old bushings already need replaced

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aerodynamica wrote: 14 Feb 2023, 12:54 Hi Matt, I think it world be brat to source a better replacement.
...
It works be quite difficult to accurately measure this vertical 58mm that's a full length of the control arm out from the horizontal surface. You'd need some sturdy flat item that's long enough to go out horizontal and have to check it was horizontal. I'll probably measure it as best as possible and maybe eyeball how it 'looks' compared with the diagram..
Long flat thing with way of keeping horizontal= sounds like a spirit level to me!

Better replacement Vs Poweflex = no problem, I've done some digging anyway, so will list my findings just for future reference
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MattBLancs
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Re: year old bushings already need replaced

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For future reference:
1
1
Nearest match is top hat bush PF99-106
Body outside diameter 32mm, body length 32
Sleeve inside diameter 8mm, OD 16mm = needs drilling out to 10.2mm.
Lip length 7mm (not enough data to know if this an issue)
2
2
Top hat bush PF99-112
Body OD 43.2mm would need to be turned down to 42mm
Length 24.5mm
Lip OD 50.74 and lip length 7.5mm again not enough info to be certain
3
3
None big enough top hat or parallel bushes. Of the "washers" type, PF99-205 is 50mm OD, next up PF99-206 is 75mm (only seems appropriate at this point on the French Car Forum to sagely state "a big difference between a 205 and a 206" !!) So nothing there.


Overall, no easy option whichever of those bushes is correct one!

Source:
https://www.powerflex.co.uk/products/Wa ... 788/1.html
aerodynamica
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Re: year old bushings already need replaced

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MattBLancs wrote: 14 Feb 2023, 12:57
aerodynamica wrote: 14 Feb 2023, 12:54 Hi Matt, I think it world be brat to source a better replacement.
...
It works be quite difficult to accurately measure this vertical 58mm that's a full length of the control arm out from the horizontal surface. You'd need some sturdy flat item that's long enough to go out horizontal and have to check it was horizontal. I'll probably measure it as best as possible and maybe eyeball how it 'looks' compared with the diagram..
Long flat thing with way of keeping horizontal= sounds like a spirit level to me!
Quite right!
Graeme M
2008 C5 Exclusive Tourer 2.0 HDi