Xsara 1.4i injection light dashboard

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ozvtr
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Joined: 13 Oct 2020, 01:11
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Re: Xsara 1.4i injection light dashboard

Unread post by ozvtr »

rvca wrote: 04 Apr 2022, 21:39 Thanks again for the help ozvtr
No worries, but I'm not sure I've been of any help yet. :-D
rvca wrote: 04 Apr 2022, 21:39 I removed the c3 coolant temperature sensor and plug it to the xsara loom. I didn't remove the xsara sensor and the c3 sensor was measuring a constant temperature of 23º.
With the ignition on and the engine off, the pre-catalyst o2 sensor has a voltage of 0.45v, just like the post-catalyst sensor.

With the engine on (idle during all tests), and although the coolant temperature sensor remains stable measuring the air temperature, the engine goes to closed loop after 1 or 2 minutes. I notice the idle more stable, a little high, possibly the ECU is compensating for the low temperature.
The pre cat o2 sensor oscillates between 0.09v and 0.84v (what i think is good) and the sensor 02 post catalyst oscillates between 0.44 and 0.69v (may be not so good).
I was hoping that the coolant temp sensor would stop the engine ECU from going into closed loop but obviously I was wrong.
While the engine is in open loop the stats look good. But the engine ran fine so we knew that.
Yes the post-cat sensor shows converter not working so good but you aren't getting a low efficiency code yet. So don't worry about that.
rvca wrote: 04 Apr 2022, 21:39 after a couple of minutes the injection light comes on (open loop due to system failure) and the values ??obtained from the pre-catalyst o2 sensor reading are between 0.11v and 0.12v and the post-catalyst o2 sensor remains stable at 0, 13v.
OK. I think this is our problem but I'm not sure why. Both the pre and post cat O2 sensors are passive. That is, they are not powered. They produce voltage proportional to the amount of oxygen flowing across them...and nothing else! 0V indicates a rich mixture, 1V indicates a lean mixture. So why would both the pre-cat and post-cat voltages drop to (virtually) 0V?! Under ALL circumstances the post cat sensor should remain at about 0.45V. In open loop yours oscillates at between 0.44 and 0.69. Not good but makes sense. But for it to drop to 0.13V makes no sense (all the oxygen has been sucked from the atmosphere? I don't think so). The Pre-cat O2 sensor can give strange readings because it's at the mercy of the engine ECU and the air/fuel ratio. Here the reading indicates the mixture is very rich. That is actually possible. It is possible that the engine is running rich! But why only in closed loop mode???
rvca wrote: 04 Apr 2022, 21:39 When the light goes off again and the engine goes back into closed loop, the pre-cat o2 sensor returns to values ??between 0.09v and 0.84v and the post-cat o2 sensor remains at 0.8v.. after a few minutes 0.3v. .. Strange.. I can't even understand these values.
I understand that with the light on I realize that the mixture is poor.. but why??
Is this cause or effect?? Is this what is actualy happening or what the engine ECU is interpreting? Why is the light going out and the ECU going back into closed loop when the system is still faulty? Or does it "come good" and the engine ECU instantly go back into closed loop?
rvca wrote: 04 Apr 2022, 21:39 Other data that may help to understand what is going on

With the ignition on and the engine off:
Load: 76%
Vacuum: 1.3
Tps: 13%
Intake manifold absolute pressure: 97.0 Kpa
Timing advance: 64th

With the engine at idle:
Load: 35%
Vacuum: 1.3
Tps: 13%
Intake manifold absolute pressure: 45.0 Ka
Timing advance: between 4.5º and 7.5º
This data looks Ok
The load and timing advance data for key on engine off are erroneous because the engine is not running yet. That's fine. Key on engine on looks good.
rvca wrote: 04 Apr 2022, 21:39 The sensors other gear that I swapped with the c3 earlier were:
Ignition coil, tps sensor, purge valve, map sensor and iddle regulator
I don't think any of these are your problem.


Ok. The only thing that I can think of is a stuck injector. But I cant explain why it decides to stick right at the moment the engine goes into closed loop!? I would have thought the engine would have stayed in open loop if the engine temp remained low (IE the coolant temp sensor reads air temp)?
There is an injector error code.
You said "the engine feels like it's running on 3 cylinders". If an injector is stuck open that's probably true.
I can only recommend 2 things. 1) Remove and inspect all the spark plugs and look for one more carboned up than the others. 2) Replace all the injectors in the Xsara for the ones in the C3. Or if removing the spark plugs show one carboned up, replace that injector.
rvca
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Joined: 31 Dec 2020, 11:02
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Re: Xsara 1.4i injection light dashboard

Unread post by rvca »

Dear ozvtr..
Your suggestion was right.
Damaged injector.
I haven't taken it apart yet because two of the screws are so tight I can't get them out.
I put wd40 and I'll let it act to try to remove them next weekend.
I did the "stethoscope" test and when I start the engine I hear all the injectors click to open and close. As soon as the injection light turns on, this injector stops emitting that click.
Will it be wrong to replace just that injector (if it confirms it is damaged after removing it), or should I replace them all?
Thanks again.
ozvtr
Posts: 833
Joined: 13 Oct 2020, 01:11
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Re: Xsara 1.4i injection light dashboard

Unread post by ozvtr »

rvca wrote: 05 Apr 2022, 21:58 I did the "stethoscope" test and when I start the engine I hear all the injectors click to open and close. As soon as the injection light turns on, this injector stops emitting that click.
Very good! Using all the tools at your disposal.
rvca wrote: 05 Apr 2022, 21:58 Will it be wrong to replace just that injector (if it confirms it is damaged after removing it), or should I replace them all?
Ah! A philosophical question, like: "What's the meaning of life?". :rofl2:
Sorry I cant answer that one for you. I'm cheap and I would only replace the one injector. But who knows what the probability of another one failing is? I guess you have to weigh up the cost of 4 injectors (not cheap) Vs the chance of another one going (not likely).
If you can afford it, replace all 4. It's possible the replacement injector has a performance "different" to the others. Preferably all the injectors performance should be the same. There is only 1 O2 sensor monitoring 4 injectors. It cant adjust the mixture quick enough to compensate for a "different" injector. I say different because the performance may be better or worse.
But having said that, there would have to be a significant difference between the injectors to make a big difference to the economy and performance of the engine! Most people wouldn't notice or care.
rvca
Posts: 30
Joined: 31 Dec 2020, 11:02
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Re: Xsara 1.4i injection light dashboard

Unread post by rvca »

Thank you one more time ozvtr
The injector has arrived.. I just bought one.. tomorrow I will replace it and post the result here.. which I hope will be positive.. ehehe
rvca
Posts: 30
Joined: 31 Dec 2020, 11:02
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Re: Xsara 1.4i injection light dashboard

Unread post by rvca »

Injector was replaced yesterday... and.... I finally got rid of the injection light on.
Idle is a little irregular (later I will try to identify the cause.. will be some more injector wanting to give the soul to the creator?! ;) ), but the engine has returned to "life". Full of strength and vitality.
Many thanks to all who partipated on this post, especially the ozvtr that guided me towards reaching the origin of the problem..
ozvtr
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Joined: 13 Oct 2020, 01:11
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Re: Xsara 1.4i injection light dashboard

Unread post by ozvtr »

rvca wrote: 11 Apr 2022, 21:48 Injector was replaced yesterday... and.... I finally got rid of the injection light on.
Idle is a little irregular (later I will try to identify the cause.. will be some more injector wanting to give the soul to the creator?! ;) ), but the engine has returned to "life". Full of strength and vitality.
It may take a little time for the fuel trims to return to normal. The engine may tend to run a little lean in the interim. It's been used to cutting back on the fuel.
rvca wrote: 11 Apr 2022, 21:48 Many thanks to all who partipated on this post, especially the ozvtr that guided me towards reaching the origin of the problem..
Glad I could help, glad you got a good result.