
Today I did a trip of 20 miles, some of it on motorway, no problems at all. Then stopped for a few hours.
Then another short trip of about 8 miles with a short section of 50mph motorway and a couple of miles of slow residential streets. Just as I was dropping someone off and the engine was idling I noticed a low "thrum" as if there was a truck nearby so I turned the engine off to be sure - turns out it was the fans on high speed that I could hear, which is unusual as they don't normally ever go to high speed. Started the engine again and noticed the coolant temperature reading was 95.

Normal reading is between 70-80, and if you push it it might go to 85 for a short time. However this was 95 and climbing after I'd just been driving casually at 30mph with a baby and two other passengers, and I have never seen it go above 90 in the 2 1/2 years I've had the car (even when I gave it plenty of stick) so of course I freaked out and shut it off for a minute.
I then gingerly loosened the pressure cap to let out the pressure to check the level as I haven't re-checked it again in the last few days since the Forte went in, and I was worried it might be low. It promptly started hissing like crazy and boiled over through the slightly open cap. There was a LOT of pressure there, not like what you'd normally see if you loosened the cap on a hot engine.
With the cap slightly loosened and hissing I could hear it continuing to boil for about a minute as some steam and water spurted out before it settled down, so it must have been well over 100 degrees. Once it stopped I removed the cap completely and found the level was perfectly normal. I started the engine to let it idle with the cap off and the temperature dropped back to normal within 1-2 minutes, and the fan went from fast back to slow. (So apparently the slow fan speed is working - failed slow fan speed had crossed my mind)
Without much else I could do I put the cap back on and carefully drove the 8 miles home including motorway watching the temperature gauge like a hawk and it seemed 100% OK - temperature was in the normal 70-80 range and through it all the engine felt fine to drive with the temperature gauge the only clue something was amiss. The over temperature warning light did not light - I think it was at least 10 degrees away from that lighting.
So what happened ?

The only thing I can think of is there was somehow an air lock in the system after adding the Forte - I did drain about 1 litre out and add the Forte and top up the coolant and I did not bleed it, however 1 litre is barely below the level of the bottle so I wouldn't have though it would result in an air lock ? Also the car has driven absolutely fine for the 4 days since then under similar driving conditions - so why would an air lock choose today to make itself known ?
If it was an air lock, would letting the cap off and letting it boil with the engine stopped have cleared out the air lock ? I'm going to try bleeding it tomorrow anyway to be sure.
Or am I looking at something more serious than an air lock ? I really hope that Forte hasn't clogged up something important.
