2.1 TD Xantia on a budget

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Re: 2.1 TD Xantia on a budget

Post by RichardW »

Try eurocarcare.net - others have had success in getting them to make up pipes - including adaptor pieces for the std Xantia to C5 type cylinders fitted to some Xantias.
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Re: 2.1 TD Xantia on a budget

Post by Skull »

RichardW many thanks and another good website for custom pipework at a fair price.

Couldn't find any 4.5mm pipe on there yet though .... hope my local engineer can come to my rescue.

Certainly worth keeping an eye out for the special flaring tools/guides for the various Citroen specific sizes/flare styles...
On my 4th Citroën Xantia (X2 HDi (110))
Citroën sAXo Memphis Mk II
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Xantia x3 (2.0i TCT Activa)(2.1 TD SX)(1.9 TD Estate)
Xsara HDi VTR Coupe / Saxo 1.1i / BX 1.9 d / 4 x AX's (1.4D /1.5D)
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Re: 2.1 TD Xantia on a budget

Post by Skull »

http://www.automec.co.uk/ 01280 822 818

Jon from Automec (£19.85) sorted me out with a 4.5mm thick-walled copper tube made up to the dimensions I supplied from Citroen Service. Sent to me in a small coil which just needed routing and carefully bending by hand.

In this case it was a simple matter of refitting the bolt (lightly greased threads) and new seal into the safety valve end, not a lot of room to swing a 10mm spanner, rerouting the pipework as best from memory with the original mounts (loosely fitted initially until pipe ends fitted and secured) / clips and chaffing protection and then fitting the other end with a new seal into the accumulator.

Rerouted handbrake cable and refitted to brake caliper / road wheel back on and restarted engine. A quick check for leaks and all was well 8-)

Lowered and raised the suspension whilst the front was still on the ramps just to make sure there was clearance for my new pipework and then rolled her off ...

[Forgot to mention that whilst trying to get spanner access to the safety valve I had loosened off the LHM resevoir and in my haste forgot to reconnect the electrical leads,only noticed today on the Sunday Citrobics session and had to put a Litre of LHM back in the resevoir - just as well the pipe burst on my driveway]

Easy enough with some forum guidance and once I found someone that could supply me a custom made pipe -Thanks to all involved :bl:
Last edited by Skull on 22 Jun 2015, 22:24, edited 2 times in total.
On my 4th Citroën Xantia (X2 HDi (110))
Citroën sAXo Memphis Mk II
Gone
Xantia x3 (2.0i TCT Activa)(2.1 TD SX)(1.9 TD Estate)
Xsara HDi VTR Coupe / Saxo 1.1i / BX 1.9 d / 4 x AX's (1.4D /1.5D)
2 x 406 (1.9 TD Estate/2.1 TD Saloon) 405 1.9 D Estate 306 1.9 XTDT Hatch
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Citroën AX XII

Missing AX 1.4D Echo
x 224

Re: 2.1 TD Xantia on a budget

Post by Skull »

Problems remaining:

Front brakes binding slightly.
Excessive misting of windows (likely heater matrix) 8-[

£399.13 Purchase (£330 delivered) and repair (osf brake pipe £47.34 (4886 70) (5 Ltr LHM £21.79)
£30.15 24Hrs Insurance (for MOT and retest)
£35 MOT fee
£3.54 bulb (ventilation panel / illumination) (611260)
£17.50 sphere tool (ebay)
£52.67 2 x rear suspension spheres (527234) (plus ltr of LHM always handy)
£31.91 1 x accumulator sphere (95 666 763)
£46.80 2 x front suspension spheres (95 666 857)
£24.11 1 x rear anti-sink sphere (529303)
£2.85 (.95p) 3 x 4.5mm seal for above (from GSFcarparts.com)
£19.85 (5270 Z4) (Custom made) NSF suspension pipe
£663.41 It's not easy to do these on the cheap
£1014.90 (Including + £126.49 for 9 months Insurance transfer + £225 for 12 Months Road Tax)
Last edited by Skull on 15 Jun 2014, 15:29, edited 1 time in total.
On my 4th Citroën Xantia (X2 HDi (110))
Citroën sAXo Memphis Mk II
Gone
Xantia x3 (2.0i TCT Activa)(2.1 TD SX)(1.9 TD Estate)
Xsara HDi VTR Coupe / Saxo 1.1i / BX 1.9 d / 4 x AX's (1.4D /1.5D)
2 x 406 (1.9 TD Estate/2.1 TD Saloon) 405 1.9 D Estate 306 1.9 XTDT Hatch
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Re: 2.1 TD Xantia on a budget

Post by Hell Razor5543 »

Front brake binding might be down to the handbrake cables. If the slide sleeving is not properly lined up in the guide loops the cables flex too tightly (and possibly rub), so that the outer sleeve eventually fails, letting in moisture which means the core rusts and sticks. This means that even with the handbrake off the cable can still hold the lever at the calliper end on.
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Re: 2.1 TD Xantia on a budget

Post by Skull »

Yes Hell Razor5543 that was suggested before but even when I disconnected both cables which seemed to move freely, they were still hard to spin by hand - handbrake seems to release fine - drives OK but discs too hot to touch #-o

Got 50 MPG on a legal motorway run so can't be dragging too much ...
On my 4th Citroën Xantia (X2 HDi (110))
Citroën sAXo Memphis Mk II
Gone
Xantia x3 (2.0i TCT Activa)(2.1 TD SX)(1.9 TD Estate)
Xsara HDi VTR Coupe / Saxo 1.1i / BX 1.9 d / 4 x AX's (1.4D /1.5D)
2 x 406 (1.9 TD Estate/2.1 TD Saloon) 405 1.9 D Estate 306 1.9 XTDT Hatch
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x 224

Re: 2.1 TD Xantia on a budget

Post by Skull »

UPDATE 92,606 miles (5,141)

This years MOT passed on retest after a couple of minor points (number plate bulb changed but the other one popped afterwards :evil: ) and 'evidence of fluid leak' near rear height corrector (cleaned and dried).

Only covered 5,141 miles between MOT tests and with the exception of the blown suspension pipe has been reliable despite the ride being improved with the spheres after last years MOT the ride still isn't 'magic' 8-[

£399.13 Purchase (£330 delivered) and repair (osf brake pipe £47.34 (4886 70) (5 Ltr LHM £21.79)
£30.15 24Hrs Insurance (for MOT and retest)
£35 MOT fee / £35 MOT (92,606 miles)
£3.54 bulb (ventilation panel / illumination) (611260)
£17.50 sphere tool (ebay)
£52.67 2 x rear suspension spheres (527234) (plus ltr of LHM always handy)
£31.91 1 x accumulator sphere (95 666 763)
£46.80 2 x front suspension spheres (95 666 857)
£24.11 1 x rear anti-sink sphere (529303)
£2.85 (.95p) 3 x 4.5mm seal for above (from GSFcarparts.com)
£19.85 (5270 Z4) (Custom made) NSF suspension pipe
£698.41 It's not easy to do these on the cheap
*£1,232.90 (Including + £126.49 for 9 months Insurance transfer + £180 renewal + £225 for 12 Months Road Tax)
*Not including fuel costs :shock:
On my 4th Citroën Xantia (X2 HDi (110))
Citroën sAXo Memphis Mk II
Gone
Xantia x3 (2.0i TCT Activa)(2.1 TD SX)(1.9 TD Estate)
Xsara HDi VTR Coupe / Saxo 1.1i / BX 1.9 d / 4 x AX's (1.4D /1.5D)
2 x 406 (1.9 TD Estate/2.1 TD Saloon) 405 1.9 D Estate 306 1.9 XTDT Hatch
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Re: 2.1 TD Xantia on a budget

Post by Skull »

I think it's about time I had a go at sorting the rear suspension ride height out, I've always thought it was a little higher than my estate so I went and done all the measurements today and even if it's not the most accurate measurement possible I am +31mm too high at the back just to bring it into the tolerance range, so I will try to lower it approx 40mm :shock: ....seen a thread somewhere on this .... just got to search the forum again ..... :twisted:
On my 4th Citroën Xantia (X2 HDi (110))
Citroën sAXo Memphis Mk II
Gone
Xantia x3 (2.0i TCT Activa)(2.1 TD SX)(1.9 TD Estate)
Xsara HDi VTR Coupe / Saxo 1.1i / BX 1.9 d / 4 x AX's (1.4D /1.5D)
2 x 406 (1.9 TD Estate/2.1 TD Saloon) 405 1.9 D Estate 306 1.9 XTDT Hatch
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Re: 2.1 TD Xantia on a budget

Post by foeism »

Excellent thread and updates.
Looking forward to collecting mine....exact same year, model, and engine as yours......I will know where to search and who to ask if anything goes wrong.
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Re: 2.1 TD Xantia on a budget

Post by Skull »

Foeism welcome to the forum....

Not sure I'm your ideal searching point but will help where possible,

if not there is certainly a lot of helpful advice on the thread from many wise Citroen enthusiasts :luv:
On my 4th Citroën Xantia (X2 HDi (110))
Citroën sAXo Memphis Mk II
Gone
Xantia x3 (2.0i TCT Activa)(2.1 TD SX)(1.9 TD Estate)
Xsara HDi VTR Coupe / Saxo 1.1i / BX 1.9 d / 4 x AX's (1.4D /1.5D)
2 x 406 (1.9 TD Estate/2.1 TD Saloon) 405 1.9 D Estate 306 1.9 XTDT Hatch
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Re: 2.1 TD Xantia on a budget

Post by Skull »

This looks a suitable thread for the ride height (although there are a few more involving stripping down/refurbishment)

I'm hoping mine just needs adjusting and will then provide a smoother ride [-o< and also reduce my overrated 70's hot rod look :oops:

Xantia ride height

I will try to add some before and after photos ... but please don't take the p**s out of her appearance [-X ....she's sensitive you know

This is the before image idling with suspension set in the middle position to drive approximately 40mm too high

Image

I'm sure you'll agree that she's in 'hot rod mode' :oops:
On my 4th Citroën Xantia (X2 HDi (110))
Citroën sAXo Memphis Mk II
Gone
Xantia x3 (2.0i TCT Activa)(2.1 TD SX)(1.9 TD Estate)
Xsara HDi VTR Coupe / Saxo 1.1i / BX 1.9 d / 4 x AX's (1.4D /1.5D)
2 x 406 (1.9 TD Estate/2.1 TD Saloon) 405 1.9 D Estate 306 1.9 XTDT Hatch
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Missing AX 1.4D Echo
x 224

Re: 2.1 TD Xantia on a budget

Post by Skull »

Followed the advice from CitroJim on the above link - still surprised how sensitive the clamp was to rotation. Pushed the bolt head up to reduce the ride height.

Cheers CitroJim =D>

Image

Much better - probably try a tinier tweek next time she's got her arse in the air :shock:

Initial drive I get the impression that the ride is slightly better .... still not magic though
On my 4th Citroën Xantia (X2 HDi (110))
Citroën sAXo Memphis Mk II
Gone
Xantia x3 (2.0i TCT Activa)(2.1 TD SX)(1.9 TD Estate)
Xsara HDi VTR Coupe / Saxo 1.1i / BX 1.9 d / 4 x AX's (1.4D /1.5D)
2 x 406 (1.9 TD Estate/2.1 TD Saloon) 405 1.9 D Estate 306 1.9 XTDT Hatch
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Re: 2.1 TD Xantia on a budget

Post by CitroJim »

Pleased to have been of assistance!

I'd say the rear ride height is still just a tad high.

How's the front ride height? That's even more critical to good ride comfort.
Jim

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Re: 2.1 TD Xantia on a budget

Post by Skull »

CitroJim I agree that she's still slightly high at the rear, according to my measurements the front was within tolerance prior to any adjustment.

I will get her back on the ramps and 'tweek' the rear slightly and then re-measure and post a full side on photo when I'm happy .......
On my 4th Citroën Xantia (X2 HDi (110))
Citroën sAXo Memphis Mk II
Gone
Xantia x3 (2.0i TCT Activa)(2.1 TD SX)(1.9 TD Estate)
Xsara HDi VTR Coupe / Saxo 1.1i / BX 1.9 d / 4 x AX's (1.4D /1.5D)
2 x 406 (1.9 TD Estate/2.1 TD Saloon) 405 1.9 D Estate 306 1.9 XTDT Hatch
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Skull
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My Cars: Citroën Xantia XII HDi
Citroën AX XII

Missing AX 1.4D Echo
x 224

Re: 2.1 TD Xantia on a budget

Post by Skull »

92,864

Engine Oil & Filter change DIY - parts costs to be added.
On my 4th Citroën Xantia (X2 HDi (110))
Citroën sAXo Memphis Mk II
Gone
Xantia x3 (2.0i TCT Activa)(2.1 TD SX)(1.9 TD Estate)
Xsara HDi VTR Coupe / Saxo 1.1i / BX 1.9 d / 4 x AX's (1.4D /1.5D)
2 x 406 (1.9 TD Estate/2.1 TD Saloon) 405 1.9 D Estate 306 1.9 XTDT Hatch
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