Peugeot Boxer '98 2.5D fuel leak

This is the Forum for all your Peugeot Technical Questions, Problems or Advice.

Moderator: RichardW

Post Reply
eratkai
Posts: 2
Joined: 22 Apr 2018, 13:56
Location: Southampton
My Cars: Peugeot Boxer 98 2.5D
Peugeot Partner 1.9D
Citroen Berlingo 2.0TDi

Peugeot Boxer '98 2.5D fuel leak

Post by eratkai »

Hi, I've just come across this site while searching for a clue. Could anyone help me please identifying a part that leaks the fuel? I attached a picture. The blue circle shows the place of the leakage and the red is the part I am curious about. Thank you very much!
Attachments
DSC_0010.JPG
User avatar
white exec
Moderating Team
Posts: 7445
Joined: 21 Dec 2015, 12:46
Location: Sayalonga, Malaga, Spain
My Cars: 1996 XM 2.5TD Exclusive hatch RHD
1992 BX19D Millesime hatch LHD
previously 1989 BX19RD, 1998 ZX 1.9D auto, 2001 Xantia 1.8i auto
and lots of Rovers before that: 1935 Ten, 1947 Sixteen, 1960 P5 3-litre, 1966 P6 2000, 1972 P6 2000TC, and 1975 P6B 3500S
x 1752

Re: Peugeot Boxer '98 2.5D fuel leak

Post by white exec »

That part is the diesel fuel preheater. Fuel passes through a cast labyrinth inside it, and is heated by the part being in contact with engine coolant.
The part has been known to go porous after many years of duty, and can leak, sometimes from the tubes and a blanking stopper which connect it. The unit usually fails by allowing air to be sucked in (the fuel line is under suction), which can cause difficulty starting (air in fuel). With the engine is switched off, the suction (from the injector pump) stops, and fuel can weep out.
Unless in extremely cold climate, the unit can simply be bypassed (the two fuel pipes joined together), leaving the unit in place, but out of circuit.
Chris
eratkai
Posts: 2
Joined: 22 Apr 2018, 13:56
Location: Southampton
My Cars: Peugeot Boxer 98 2.5D
Peugeot Partner 1.9D
Citroen Berlingo 2.0TDi

Re: Peugeot Boxer '98 2.5D fuel leak

Post by eratkai »

Hi Chris, thank you for your reply! I hope we can sort it out now... It started leaking when the temperature raised in the last few weeks.
User avatar
boxerbean
Posts: 44
Joined: 04 Aug 2017, 11:45
Location: carlisle UK
My Cars: Renault traffic
Peugeot boxer
x 8

Re: Peugeot Boxer '98 2.5D fuel leak

Post by boxerbean »

If you don't already have one there's a pocket mechanic book by Peter Russek that covers the 1.9 and 2.5 Boxer/Relays of that era, it's about £15 on eBay be a good addition to your 20 year old glovebox!
Post Reply