AX 10E rust rear corners welding
Moderator: RichardW
- jsp
- Posts: 327
- Joined: 04 Dec 2014, 02:05
- Location: Netherlands
- My Cars: AX 3x 10E 1.4 GTI 5drs 1.0i
CX 2x GTI turbo
ID 19 1960
Now:
1960 ID 19
1984 CX GTI Turbo 1
1987 CX GTI Turbo 2
1987 AX 10E Pino
1994 AX 1.4 5dr TGS GTI
1994 AX 1.0 3dr Escapade
1996 AX 1.1 3dr spot Burgundy
1996 AX 1.1 5dr Verte
2003 peugeot 206 xs leather with auto A/C - x 12
AX 10E rust rear corners welding
Morning all,
Just wondering how did some of you guys welded this section?
Hard to access rear corner behind the lights common rust area on a AX.
I am restorating it so need some advice of the forum here.
Some pictures from the section that needs to be repaired:
Just wondering how did some of you guys welded this section?
Hard to access rear corner behind the lights common rust area on a AX.
I am restorating it so need some advice of the forum here.
Some pictures from the section that needs to be repaired:
My Citroens update:
http://www.frenchcarforum.co.uk/forum/v ... 14&t=50070
http://www.frenchcarforum.co.uk/forum/v ... 14&t=50070
Re: AX 10E rust rear corners welding
That is going to be lots of cardboard templates and thinking. A bit cut out and welded in where possible to retain profile, then more cut out.
Photo's from before and careful measurement with calipers and a mock drawing. Another car for a reference would be good. Lots of stitch welding and bracing to avoid distortion, then seam weld and cut and grind braces off. That kind of stuff.
There is a great build on a MK 3 Cortina on Retro Rides. I have lost the link but it will give you great method and ideas.
Photo's from before and careful measurement with calipers and a mock drawing. Another car for a reference would be good. Lots of stitch welding and bracing to avoid distortion, then seam weld and cut and grind braces off. That kind of stuff.
There is a great build on a MK 3 Cortina on Retro Rides. I have lost the link but it will give you great method and ideas.
Citroen C5 1.6 HDI 110bhp Estate 06 plate
French Mistresses gone.
Citroen C5 HDI Mk 1 hatchback
Vel Satis 3.5 v6
ZX 1.9D Est.
ZX 1.9DHatch
Xantia 1.9td est.
Xantia 2.0 hdi Est.
Xantia V6 MK1
Xantia V6 MK 2
French Mistresses gone.
Citroen C5 HDI Mk 1 hatchback
Vel Satis 3.5 v6
ZX 1.9D Est.
ZX 1.9DHatch
Xantia 1.9td est.
Xantia 2.0 hdi Est.
Xantia V6 MK1
Xantia V6 MK 2
- jsp
- Posts: 327
- Joined: 04 Dec 2014, 02:05
- Location: Netherlands
- My Cars: AX 3x 10E 1.4 GTI 5drs 1.0i
CX 2x GTI turbo
ID 19 1960
Now:
1960 ID 19
1984 CX GTI Turbo 1
1987 CX GTI Turbo 2
1987 AX 10E Pino
1994 AX 1.4 5dr TGS GTI
1994 AX 1.0 3dr Escapade
1996 AX 1.1 3dr spot Burgundy
1996 AX 1.1 5dr Verte
2003 peugeot 206 xs leather with auto A/C - x 12
Re: AX 10E rust rear corners welding
Thanks for your reply,
I was considering cutting it out with a Dremel and refabricate this section.
I was considering cutting it out with a Dremel and refabricate this section.
My Citroens update:
http://www.frenchcarforum.co.uk/forum/v ... 14&t=50070
http://www.frenchcarforum.co.uk/forum/v ... 14&t=50070
- jsp
- Posts: 327
- Joined: 04 Dec 2014, 02:05
- Location: Netherlands
- My Cars: AX 3x 10E 1.4 GTI 5drs 1.0i
CX 2x GTI turbo
ID 19 1960
Now:
1960 ID 19
1984 CX GTI Turbo 1
1987 CX GTI Turbo 2
1987 AX 10E Pino
1994 AX 1.4 5dr TGS GTI
1994 AX 1.0 3dr Escapade
1996 AX 1.1 3dr spot Burgundy
1996 AX 1.1 5dr Verte
2003 peugeot 206 xs leather with auto A/C - x 12
Re: AX 10E rust rear corners welding
Pain in the arse this was on the ax. I was using a 90amp flux core welder and couldn't get it set right so I bird cropped it as you can see in the pic, then stitch welded over the top of it not shown in pic
Sent from my E5303 using Tapatalk
Re: AX 10E rust rear corners welding
Yeah, flux core is not good with a cheaper machine and thin panels. Use a copper or ally plate behind the joint.
It will draw heat from the edges and help in getting a puddle and not shooting through.
I find the 4" angle grinder with thin 1mm disc is as good as anything for cutting.......if you can get in. I have every tool for cutting. Air saw, reciprocating saw, plasma cutter, jig saw, nibbler. But if I only had the choice of one.........the grinder with thin disc would be it.
It will draw heat from the edges and help in getting a puddle and not shooting through.
I find the 4" angle grinder with thin 1mm disc is as good as anything for cutting.......if you can get in. I have every tool for cutting. Air saw, reciprocating saw, plasma cutter, jig saw, nibbler. But if I only had the choice of one.........the grinder with thin disc would be it.
Citroen C5 1.6 HDI 110bhp Estate 06 plate
French Mistresses gone.
Citroen C5 HDI Mk 1 hatchback
Vel Satis 3.5 v6
ZX 1.9D Est.
ZX 1.9DHatch
Xantia 1.9td est.
Xantia 2.0 hdi Est.
Xantia V6 MK1
Xantia V6 MK 2
French Mistresses gone.
Citroen C5 HDI Mk 1 hatchback
Vel Satis 3.5 v6
ZX 1.9D Est.
ZX 1.9DHatch
Xantia 1.9td est.
Xantia 2.0 hdi Est.
Xantia V6 MK1
Xantia V6 MK 2
- jsp
- Posts: 327
- Joined: 04 Dec 2014, 02:05
- Location: Netherlands
- My Cars: AX 3x 10E 1.4 GTI 5drs 1.0i
CX 2x GTI turbo
ID 19 1960
Now:
1960 ID 19
1984 CX GTI Turbo 1
1987 CX GTI Turbo 2
1987 AX 10E Pino
1994 AX 1.4 5dr TGS GTI
1994 AX 1.0 3dr Escapade
1996 AX 1.1 3dr spot Burgundy
1996 AX 1.1 5dr Verte
2003 peugeot 206 xs leather with auto A/C - x 12
Re: AX 10E rust rear corners welding
Yeah, getting there. You don't waste any time!
Phosphoric acid or Citric acid is good for treating rust on panels.
Phosphoric acid or Citric acid is good for treating rust on panels.
Citroen C5 1.6 HDI 110bhp Estate 06 plate
French Mistresses gone.
Citroen C5 HDI Mk 1 hatchback
Vel Satis 3.5 v6
ZX 1.9D Est.
ZX 1.9DHatch
Xantia 1.9td est.
Xantia 2.0 hdi Est.
Xantia V6 MK1
Xantia V6 MK 2
French Mistresses gone.
Citroen C5 HDI Mk 1 hatchback
Vel Satis 3.5 v6
ZX 1.9D Est.
ZX 1.9DHatch
Xantia 1.9td est.
Xantia 2.0 hdi Est.
Xantia V6 MK1
Xantia V6 MK 2
- jsp
- Posts: 327
- Joined: 04 Dec 2014, 02:05
- Location: Netherlands
- My Cars: AX 3x 10E 1.4 GTI 5drs 1.0i
CX 2x GTI turbo
ID 19 1960
Now:
1960 ID 19
1984 CX GTI Turbo 1
1987 CX GTI Turbo 2
1987 AX 10E Pino
1994 AX 1.4 5dr TGS GTI
1994 AX 1.0 3dr Escapade
1996 AX 1.1 3dr spot Burgundy
1996 AX 1.1 5dr Verte
2003 peugeot 206 xs leather with auto A/C - x 12
- jsp
- Posts: 327
- Joined: 04 Dec 2014, 02:05
- Location: Netherlands
- My Cars: AX 3x 10E 1.4 GTI 5drs 1.0i
CX 2x GTI turbo
ID 19 1960
Now:
1960 ID 19
1984 CX GTI Turbo 1
1987 CX GTI Turbo 2
1987 AX 10E Pino
1994 AX 1.4 5dr TGS GTI
1994 AX 1.0 3dr Escapade
1996 AX 1.1 3dr spot Burgundy
1996 AX 1.1 5dr Verte
2003 peugeot 206 xs leather with auto A/C - x 12
-
- Forum Treasurer
- Posts: 10872
- Joined: 07 Aug 2002, 17:12
- Location: United Kingdom
- My Cars: MK2 '17 C4GP 1.6 BlueHDi 120
'13 3008 1.6 HDi GripControl - x 996
Re: AX 10E rust rear corners welding
Looking good! Wanna come to mind and weld some patches on the similar looking holes in my Visa.... ?
Richard W
- jsp
- Posts: 327
- Joined: 04 Dec 2014, 02:05
- Location: Netherlands
- My Cars: AX 3x 10E 1.4 GTI 5drs 1.0i
CX 2x GTI turbo
ID 19 1960
Now:
1960 ID 19
1984 CX GTI Turbo 1
1987 CX GTI Turbo 2
1987 AX 10E Pino
1994 AX 1.4 5dr TGS GTI
1994 AX 1.0 3dr Escapade
1996 AX 1.1 3dr spot Burgundy
1996 AX 1.1 5dr Verte
2003 peugeot 206 xs leather with auto A/C - x 12
Re: AX 10E rust rear corners welding
Visa rust here aswell? must be a common issue on PSA hatchback cars.
My Citroens update:
http://www.frenchcarforum.co.uk/forum/v ... 14&t=50070
http://www.frenchcarforum.co.uk/forum/v ... 14&t=50070
-
- (Donor 2020)
- Posts: 7207
- Joined: 08 Jun 2011, 18:04
- Location: GL15***
- My Cars: 2006 C5 2.0 Litre HDI VTR Automatic Estate.(now sold on)
Currently Renault Zoe 2014 ZE - x 2512
Re: AX 10E rust rear corners welding
I recall when the Rootes group brought out their first mono-constructed Hillman Minx, at 18 months old we had cars with the front end of the rear leaf springs together with the shackle brackets coming up through the floor in the rear footwell.
At that time we did all the welding with oxy acetylene and I spent many hours cutting 18 gauge sheet steel and lying on my back welding it in.
There were no ready made panels, everything had to be cut and made to pattern.
I thought all those cars had gone to the scrapyard but I see there's a black one in one of the new tv crime shows.
At that time we did all the welding with oxy acetylene and I spent many hours cutting 18 gauge sheet steel and lying on my back welding it in.
There were no ready made panels, everything had to be cut and made to pattern.
I thought all those cars had gone to the scrapyard but I see there's a black one in one of the new tv crime shows.
Man is, by nature, a lazy beast, he does not need twice encouraging to do nothing.
- jsp
- Posts: 327
- Joined: 04 Dec 2014, 02:05
- Location: Netherlands
- My Cars: AX 3x 10E 1.4 GTI 5drs 1.0i
CX 2x GTI turbo
ID 19 1960
Now:
1960 ID 19
1984 CX GTI Turbo 1
1987 CX GTI Turbo 2
1987 AX 10E Pino
1994 AX 1.4 5dr TGS GTI
1994 AX 1.0 3dr Escapade
1996 AX 1.1 3dr spot Burgundy
1996 AX 1.1 5dr Verte
2003 peugeot 206 xs leather with auto A/C - x 12
Re: AX 10E rust rear corners welding
Its just flew through the mot with one advisory on the wishbone [probably] the bolts in the ball joint.
My Citroens update:
http://www.frenchcarforum.co.uk/forum/v ... 14&t=50070
http://www.frenchcarforum.co.uk/forum/v ... 14&t=50070