AL gear box plug

This is the Forum for all your Citroen Technical Questions, Problems or Advice.

Moderator: RichardW

Post Reply
Sam KS
Posts: 153
Joined: 30 Aug 2012, 10:55
Location: Hippyvile, Queensland, Australia.
My Cars:

AL gear box plug

Post by Sam KS »

any one know if the filler plug requires one of those special plug tools and if so what size? also sump plug and filler plug washer sizes? planing on doing ATF change this weekend and forgot about getting things ready till now.
Image
Citroën Xantia 75th Anniversary Limited Edition
addo
Sara Watson's Stalker
Posts: 7098
Joined: 19 Aug 2008, 12:38
Location: NEW South Wales, Australia. I'll show you "Far, far away" ;-)
My Cars: Peugeot 605
Citroën Berlingo
Alfa 147
x 93

Post by addo »

8mm square drive for the top plug; maybe 14mm crush washer?

Bottom is 27mm outer from memory, inner maybe 22mm. They (on mine) have viton-lipped washers you don't need to replace.
Sam KS
Posts: 153
Joined: 30 Aug 2012, 10:55
Location: Hippyvile, Queensland, Australia.
My Cars:

Re: AL gear box plug

Post by Sam KS »

Thanks, I have the washers in the shed. just need to pick up a 8mm square drive tomorrow.
Image
Citroën Xantia 75th Anniversary Limited Edition
User avatar
Clogzz
Posts: 2115
Joined: 15 May 2005, 18:04
Location: Australia
My Cars:
x 36
Contact:

Re: AL gear box plug

Post by Clogzz »

A door lock shaft is 8 mm square.
Bunnings sell them separately.
I got a nut welded onto it at taxpayers’ expense by a teacher at a part-time welding school near my old scrap of work.

The filler plug has no washer.
The drain washers are as per addo and I don’t replace them.

Image Image
2002 C5 2.0i AL4 230,000 km 76372389
Sam KS
Posts: 153
Joined: 30 Aug 2012, 10:55
Location: Hippyvile, Queensland, Australia.
My Cars:

Re: AL gear box plug

Post by Sam KS »

I'll be in Bunnings today. will pick one up and get a customer to weld it for me later.
Image
Citroën Xantia 75th Anniversary Limited Edition
User avatar
CitroJim
A very naughty boy
Posts: 49621
Joined: 30 Apr 2005, 23:33
Location: Paggers
My Cars: Bluebell the AX, Polly the C3 Picasso, Pix the Nissan Pixo, Propel the duathlon bike, TCR Pro the road bike and Fuji the TT bike...
x 6183
Contact:

Re: AL gear box plug

Post by CitroJim »

Sam KS wrote:I'll be in Bunnings today.
Bunnings. That brings back memories :-D
Jim

Runner, cyclist, time triallist, duathlete, Citroen AX fan and the CCC Citroenian 'From A to Z' Columnist...
addo
Sara Watson's Stalker
Posts: 7098
Joined: 19 Aug 2008, 12:38
Location: NEW South Wales, Australia. I'll show you "Far, far away" ;-)
My Cars: Peugeot 605
Citroën Berlingo
Alfa 147
x 93

Post by addo »

I'm waiting for him to fill the gearbox with 4711. Smells nice, y'know?
User avatar
CitroJim
A very naughty boy
Posts: 49621
Joined: 30 Apr 2005, 23:33
Location: Paggers
My Cars: Bluebell the AX, Polly the C3 Picasso, Pix the Nissan Pixo, Propel the duathlon bike, TCR Pro the road bike and Fuji the TT bike...
x 6183
Contact:

Re:

Post by CitroJim »

addo wrote:I'm waiting for him to fill the gearbox with 4711. Smells nice, y'know?
Well, it's nearly right isn't it :lol:
Jim

Runner, cyclist, time triallist, duathlete, Citroen AX fan and the CCC Citroenian 'From A to Z' Columnist...
Sam KS
Posts: 153
Joined: 30 Aug 2012, 10:55
Location: Hippyvile, Queensland, Australia.
My Cars:

Re: AL gear box plug

Post by Sam KS »

WOW, 4711. My sister used to use that.
Image
Citroën Xantia 75th Anniversary Limited Edition
addo
Sara Watson's Stalker
Posts: 7098
Joined: 19 Aug 2008, 12:38
Location: NEW South Wales, Australia. I'll show you "Far, far away" ;-)
My Cars: Peugeot 605
Citroën Berlingo
Alfa 147
x 93

Post by addo »

Did it work? :lol:
User avatar
CitroJim
A very naughty boy
Posts: 49621
Joined: 30 Apr 2005, 23:33
Location: Paggers
My Cars: Bluebell the AX, Polly the C3 Picasso, Pix the Nissan Pixo, Propel the duathlon bike, TCR Pro the road bike and Fuji the TT bike...
x 6183
Contact:

Re: AL gear box plug

Post by CitroJim »

Sam KS wrote:WOW, 4711. My sister used to use that.
Good job she didn't use 71141 Sam :lol: Unless of course she likes the smell of eau d'cat and caramelised toast...
Jim

Runner, cyclist, time triallist, duathlete, Citroen AX fan and the CCC Citroenian 'From A to Z' Columnist...
User avatar
CitroJim
A very naughty boy
Posts: 49621
Joined: 30 Apr 2005, 23:33
Location: Paggers
My Cars: Bluebell the AX, Polly the C3 Picasso, Pix the Nissan Pixo, Propel the duathlon bike, TCR Pro the road bike and Fuji the TT bike...
x 6183
Contact:

Re:

Post by CitroJim »

addo wrote:Did it work? :lol:

Ahh! I see it's insomnia time for the Aussie contingent. Payback for having to suffer the insomniac Poms earlier I guess Adam :lol:
Jim

Runner, cyclist, time triallist, duathlete, Citroen AX fan and the CCC Citroenian 'From A to Z' Columnist...
addo
Sara Watson's Stalker
Posts: 7098
Joined: 19 Aug 2008, 12:38
Location: NEW South Wales, Australia. I'll show you "Far, far away" ;-)
My Cars: Peugeot 605
Citroën Berlingo
Alfa 147
x 93

Post by addo »

Nah; only 2100H here (DST) and I'm having trouble staying awake.

One day I'll show you blokes my "party trick" - which is, going to sleep within three breaths lying almost anywhere.
User avatar
CitroJim
A very naughty boy
Posts: 49621
Joined: 30 Apr 2005, 23:33
Location: Paggers
My Cars: Bluebell the AX, Polly the C3 Picasso, Pix the Nissan Pixo, Propel the duathlon bike, TCR Pro the road bike and Fuji the TT bike...
x 6183
Contact:

Re:

Post by CitroJim »

addo wrote:which is, going to sleep within three breaths lying almost anywhere.
:lol:

I used to be able to that Adam. I used to joke I could instantly fall asleep anywhere; up to and including a railway line... :twisted:

Not any more. For all the use my bed is I'd may as well sell it :(
Jim

Runner, cyclist, time triallist, duathlete, Citroen AX fan and the CCC Citroenian 'From A to Z' Columnist...
addo
Sara Watson's Stalker
Posts: 7098
Joined: 19 Aug 2008, 12:38
Location: NEW South Wales, Australia. I'll show you "Far, far away" ;-)
My Cars: Peugeot 605
Citroën Berlingo
Alfa 147
x 93

Post by addo »

Ha! I have performed that trick (almost) by sleeping on the bitumen platform at a busy railway station.

forgetdinner.co.uk doesn't float your boat? :shock:
Post Reply