clunk on starting and another clunk on changing gear

This is the Forum for all your Citroen Technical Questions, Problems or Advice.

Moderator: RichardW

c.morewood
Donor 2023
Posts: 1043
Joined: 05 Nov 2004, 14:38
Location: Kemnay, Nr Aberdeen, United Kingdom
My Cars: '00 Xantia 110 bhp Hdi SX Estate 65K "W"
'99 Xantia 110 bhp Hdi SX Estate 310K SORN "V"
'98 Xantia 1.9TD SX Estate 150K Sold "T"
x 47

Post by c.morewood »

OK you've won me over.. I'll be ordering one shortly.. Thanks for all your help.. I'll report back in a couple of weeks.
Chris
Chris
Tesla Model 3 LR DM AWD Blue White
'00 Xant 110HdiSX Est 83K "W"
'99 Xant 110HdiSX Est 320K "V"
'98 Xant 1.9TDSX Est 150K "T"
'97 Xant 1.9TD 20k Est
'94 Fiat TipoTd 40K

'85 BMW K100RT 330K Garaged 26yrs '80 Honda CB250 twin Superdream
c.morewood
Donor 2023
Posts: 1043
Joined: 05 Nov 2004, 14:38
Location: Kemnay, Nr Aberdeen, United Kingdom
My Cars: '00 Xantia 110 bhp Hdi SX Estate 65K "W"
'99 Xantia 110 bhp Hdi SX Estate 310K SORN "V"
'98 Xantia 1.9TD SX Estate 150K Sold "T"
x 47

Re: clunk on starting and another clunk on changing gear

Post by c.morewood »

Well at last I got down to changing the engine mount which David suggested... sure enough the inside of the rubber was almost floating free inside the rubber mount. That certainly made a difference to the clunks at gearchange and startup Took about half an hour. I would have benefitted from having a smaller socket set as the 16mm socket I have was just too long by 3 or 4 mm meaning that it was difficult to get a real purchase on the bolt heads.
However there is another clunk as i suspected around the wheel area heard when coming to a complete stop brakes on. and when reversing out of the garage as the front o/s wheel hits the concrete lip on not quite full lock. I'm going to look at the droplinks again, they dont rattle when the car is in motion but it must be something in that area.
Thanks for your help again guys
Have a great New Year
Chris
Chris
Tesla Model 3 LR DM AWD Blue White
'00 Xant 110HdiSX Est 83K "W"
'99 Xant 110HdiSX Est 320K "V"
'98 Xant 1.9TDSX Est 150K "T"
'97 Xant 1.9TD 20k Est
'94 Fiat TipoTd 40K

'85 BMW K100RT 330K Garaged 26yrs '80 Honda CB250 twin Superdream
addo
Sara Watson's Stalker
Posts: 7098
Joined: 19 Aug 2008, 12:38
Location: NEW South Wales, Australia. I'll show you "Far, far away" ;-)
My Cars: Peugeot 605
Citroën Berlingo
Alfa 147
x 93

Post by addo »

That won't be the droplinks; more likely the LCA bushes.
User avatar
CitroJim
A very naughty boy
Posts: 49621
Joined: 30 Apr 2005, 23:33
Location: Paggers
My Cars: Bluebell the AX, Polly the C3 Picasso, Pix the Nissan Pixo, Propel the duathlon bike, TCR Pro the road bike and Fuji the TT bike...
x 6183
Contact:

Re:

Post by CitroJim »

addo wrote:That won't be the droplinks; more likely the LCA bushes.
Most likely the 'P' bushes on the rear of the wishbones...

I had similar symptoms on Rattiva. This was what one of hers looked like:

Image

The wishbone was fairly floating in the bush :lol:
Jim

Runner, cyclist, time triallist, duathlete, Citroen AX fan and the CCC Citroenian 'From A to Z' Columnist...
User avatar
Chris570
(Donor 2020)
Posts: 1461
Joined: 12 Dec 2009, 14:10
Location:
My Cars:
x 29

Re: clunk on starting and another clunk on changing gear

Post by Chris570 »

i have to say i didnt struggle to remove that wishbone ;)
2006 C5 HDi 170
1998 Xantia Activa S1
1971 D Special
2006 C3 1.6 HDi SX,
CitroJim wrote: I'm a pink fairy
A 1/3 of Team WFA 'Clarkson'
c.morewood
Donor 2023
Posts: 1043
Joined: 05 Nov 2004, 14:38
Location: Kemnay, Nr Aberdeen, United Kingdom
My Cars: '00 Xantia 110 bhp Hdi SX Estate 65K "W"
'99 Xantia 110 bhp Hdi SX Estate 310K SORN "V"
'98 Xantia 1.9TD SX Estate 150K Sold "T"
x 47

Re: clunk on starting and another clunk on changing gear

Post by c.morewood »

I was hoping that it woudnt be them again .. they're only a year old. Last time I had to replace them they were causing the a steering fault when I accelerated and decelerated the car would pull one way then the other.. a bit frightening. I'll be checking these out in the next couple of days.
I found a good video on how to replace them on you tube " onclick="window.open(this.href);return false;
Thanks again guys
Chris
Chris
Tesla Model 3 LR DM AWD Blue White
'00 Xant 110HdiSX Est 83K "W"
'99 Xant 110HdiSX Est 320K "V"
'98 Xant 1.9TDSX Est 150K "T"
'97 Xant 1.9TD 20k Est
'94 Fiat TipoTd 40K

'85 BMW K100RT 330K Garaged 26yrs '80 Honda CB250 twin Superdream
citroenxm
Posts: 8061
Joined: 30 Dec 2004, 23:10
Location: Somewhere in North Wales, Anglesey
My Cars: M reg Xm S2 2.1td Auto Exclusive. 269k and rising
L reg XM S1 V6 12v Manual SEi
L 94 XM 2.1 TD auto total resto

2008 Peugeot 207 Sw 1.6 16v hdi. 217k and rising
2010 Peugeot 207 SW 1.6 8v HDi 161k and rising
x 71

Re: clunk on starting and another clunk on changing gear

Post by citroenxm »

Ive just changed a pair of these on a HDi 90.. and though the Off side (Drivers) side one had the anti roll bar in the way.. I fitted the replacments COMPLETE with the rear bush already on the arm, I got round it be pushing the droplink right up with a jack and the roll bar lifted up (as the rubber bush is also undone by now) out of the way to get the other arm in.

However, on the passenger side, I somehow mangaed to get the rear bush in without jacking the anti roll bar up... Im not sure if the bar has shifted towards the passenger side or not, it all looked even.. anyway.. did them both in about 2 hours..

Paul
Sharing a pug 207 1.6 hdi Sw 16v.
M reg Xm 2.1 td auto exclusive S2 269k and rising
L reg XM V6 12v SEi auto .. Light project

A very sad...
1994 XM 2.1 d auto
User avatar
Chris570
(Donor 2020)
Posts: 1461
Joined: 12 Dec 2009, 14:10
Location:
My Cars:
x 29

Re: clunk on starting and another clunk on changing gear

Post by Chris570 »

citroenxm wrote:Ive just changed a pair of these on a HDi 90.. and though the Off side (Drivers) side one had the anti roll bar in the way.. I fitted the replacments COMPLETE with the rear bush already on the arm, I got round it be pushing the droplink right up with a jack and the roll bar lifted up (as the rubber bush is also undone by now) out of the way to get the other arm in.

However, on the passenger side, I somehow mangaed to get the rear bush in without jacking the anti roll bar up... Im not sure if the bar has shifted towards the passenger side or not, it all looked even.. anyway.. did them both in about 2 hours..

Paul
be grateful, I hate putting wishbones back on these cars. easy way to tell if the ARB was straight is to look at the HC linkage. I always get paranoid about moving the arb
2006 C5 HDi 170
1998 Xantia Activa S1
1971 D Special
2006 C3 1.6 HDi SX,
CitroJim wrote: I'm a pink fairy
A 1/3 of Team WFA 'Clarkson'
addo
Sara Watson's Stalker
Posts: 7098
Joined: 19 Aug 2008, 12:38
Location: NEW South Wales, Australia. I'll show you "Far, far away" ;-)
My Cars: Peugeot 605
Citroën Berlingo
Alfa 147
x 93

Post by addo »

Easily sorted; wrap a loop of painter's blue or green tape on the bar, just outside of each clamp. There's enough articulation in the setup, that misalignment can be tolerated reasonably, anyhow.
citroenxm
Posts: 8061
Joined: 30 Dec 2004, 23:10
Location: Somewhere in North Wales, Anglesey
My Cars: M reg Xm S2 2.1td Auto Exclusive. 269k and rising
L reg XM S1 V6 12v Manual SEi
L 94 XM 2.1 TD auto total resto

2008 Peugeot 207 Sw 1.6 16v hdi. 217k and rising
2010 Peugeot 207 SW 1.6 8v HDi 161k and rising
x 71

Re: clunk on starting and another clunk on changing gear

Post by citroenxm »

Ah.. thats okay then, the Dog Bone looked straight enough, and it went up and down all okay...

Cheers
Paul
Sharing a pug 207 1.6 hdi Sw 16v.
M reg Xm 2.1 td auto exclusive S2 269k and rising
L reg XM V6 12v SEi auto .. Light project

A very sad...
1994 XM 2.1 d auto
c.morewood
Donor 2023
Posts: 1043
Joined: 05 Nov 2004, 14:38
Location: Kemnay, Nr Aberdeen, United Kingdom
My Cars: '00 Xantia 110 bhp Hdi SX Estate 65K "W"
'99 Xantia 110 bhp Hdi SX Estate 310K SORN "V"
'98 Xantia 1.9TD SX Estate 150K Sold "T"
x 47

Re: clunk on starting and another clunk on changing gear

Post by c.morewood »

Sorted phew!!!
Took 4 hours to do one side.. the rearmost nut came half off and then would just not budge.. I spent hours trying one way and another to get it to move .. eventually gave up and gave it a bit of heat.. I was really wary because of the closeness of the roll bar rubber and where the heat was going... never like working with heat on the car.
Anyway that worked and we even managed to get the wishbone back into place without having to remove the anti roll bar.. it was very tight and requred moving the hub assembly forwards with my chest whilst easing the wishbone into position.. there's less that 1mm clearance i 'd guess.. the rest was fairly simple.
Now the other side was done by Citroen 6 months ago and I think its starting to clunk.. I should be able to get redone on guarantee hopefully..
Thanks for the helpful suggestions and advice,


Chris
Chris
Tesla Model 3 LR DM AWD Blue White
'00 Xant 110HdiSX Est 83K "W"
'99 Xant 110HdiSX Est 320K "V"
'98 Xant 1.9TDSX Est 150K "T"
'97 Xant 1.9TD 20k Est
'94 Fiat TipoTd 40K

'85 BMW K100RT 330K Garaged 26yrs '80 Honda CB250 twin Superdream
User avatar
CitroJim
A very naughty boy
Posts: 49621
Joined: 30 Apr 2005, 23:33
Location: Paggers
My Cars: Bluebell the AX, Polly the C3 Picasso, Pix the Nissan Pixo, Propel the duathlon bike, TCR Pro the road bike and Fuji the TT bike...
x 6183
Contact:

Re: clunk on starting and another clunk on changing gear

Post by CitroJim »

c.morewood wrote:Sorted phew!!!
Well done Chris :-D It is a bit of a game isn't it! I find it almost a game of Tetris to get the ARB and hub/wishbone in just the right place to allow it to pop home.

As you've used heat on a Nyloc nut it would be a giood idea to replace it with a new one at some point as heat csan melt out the nylon insert and make it a non-Nyloc nut...
Jim

Runner, cyclist, time triallist, duathlete, Citroen AX fan and the CCC Citroenian 'From A to Z' Columnist...
c.morewood
Donor 2023
Posts: 1043
Joined: 05 Nov 2004, 14:38
Location: Kemnay, Nr Aberdeen, United Kingdom
My Cars: '00 Xantia 110 bhp Hdi SX Estate 65K "W"
'99 Xantia 110 bhp Hdi SX Estate 310K SORN "V"
'98 Xantia 1.9TD SX Estate 150K Sold "T"
x 47

Re: clunk on starting and another clunk on changing gear

Post by c.morewood »

Already done Jim thanks.. I had a couple of spares in my "nut box" ready for the occasion.. off to see A C to see how good their warranties are!!
Last edited by c.morewood on 19 Jan 2012, 20:24, edited 1 time in total.
Chris
Tesla Model 3 LR DM AWD Blue White
'00 Xant 110HdiSX Est 83K "W"
'99 Xant 110HdiSX Est 320K "V"
'98 Xant 1.9TDSX Est 150K "T"
'97 Xant 1.9TD 20k Est
'94 Fiat TipoTd 40K

'85 BMW K100RT 330K Garaged 26yrs '80 Honda CB250 twin Superdream
c.morewood
Donor 2023
Posts: 1043
Joined: 05 Nov 2004, 14:38
Location: Kemnay, Nr Aberdeen, United Kingdom
My Cars: '00 Xantia 110 bhp Hdi SX Estate 65K "W"
'99 Xantia 110 bhp Hdi SX Estate 310K SORN "V"
'98 Xantia 1.9TD SX Estate 150K Sold "T"
x 47

Re: clunk on starting and another clunk on changing gear

Post by c.morewood »

Just back from the Citroen Stealers....won't be going back there again.. I asked them to check the p bush as it had 3 or 4 mm play and I was starting to feel a change of direction when accelerating hard uphill and changing down going downhill. That would have taken 10 mins to say yes or no and 30 min to replace if thay found anythng wrong. They insisted that I had to have a 1 hr inspection costing £90 and that if they found the warrantied p bush was at fault I wouldn't have to pay anything.
So on the report.... spare tyre bald... it passed the mot and their previous inspection 6 months ago and hasn't been out of the cradle for 9 months!
Front spheres badly coroded.. they're 6 months old and still in pristine condition.
I told them that there was a clunk when "almost" at full lock as the car dropped over the 3-4cm lip of the garage. another p bush symptom .. I got the answer on the report , The steering makes a noise at full lock because of the spheres.. which it always has done "but I wasn't talking about full lock!!!"
Car does not rise and sink fully... it does if you wait for it... I haven't greased the doglegs for a year so she's a bit sticky but does eventually do what you ask.

And that was just about it.. no mention of the fault I put her in for. I shoud've forgotten about the warranty on a £12 part and done it myself!!
Oh and the projected bill..... £1600!! on a car thats worth maybe £700 at most?
a severely P+++D off and poor,
Chris
Chris
Tesla Model 3 LR DM AWD Blue White
'00 Xant 110HdiSX Est 83K "W"
'99 Xant 110HdiSX Est 320K "V"
'98 Xant 1.9TDSX Est 150K "T"
'97 Xant 1.9TD 20k Est
'94 Fiat TipoTd 40K

'85 BMW K100RT 330K Garaged 26yrs '80 Honda CB250 twin Superdream
User avatar
Lighty
Posts: 1103
Joined: 07 Jan 2012, 16:53
Location: Derbyshire
My Cars:
x 34
Contact:

Re: clunk on starting and another clunk on changing gear

Post by Lighty »

Its still a problem finding repairers in Scotland then ?
When I used to do the scottish rallies years ago, there was always a mad rush for our sphere servicing, seems like specialists are still thin on the ground.
With the info you gain off here, you will have to fix it yourself, or travel to England to find a specialist
http://www.marklightfootltd.co.uk
Dacia Duster 1.5 dci
Renault Twizy Technic
Citroen C15
Citroen Ami
Post Reply