Xantia Glow Plug Change

This is the Forum for all your Citroen Technical Questions, Problems or Advice.

Moderator: RichardW

Post Reply
User avatar
PicassoPigeon
Posts: 197
Joined: 25 Jan 2003, 23:43
Location: Plymouth, Devon, UK.
My Cars:

Xantia Glow Plug Change

Post by PicassoPigeon »

I am in the middle of changing my glow plugs, so far i have done the 2 easy ones starting from the gearbox end.
Now comes the 2 hard ones.

What tools will make this job a little easier?

It just looks a right pig of a job with no access :evil:

I have searched but the `no guts no glory` post about glowplugs i can't seem to find.

Thanks for your help
gav425
2002 Citroen Xsara Picasso 2.0HDi
125,000 miles
davethewheel
Posts: 365
Joined: 04 Aug 2002, 04:01
Location:
My Cars:

Post by davethewheel »

yes it's a pig of a job alright the 2 at the cambelt end are the worst, there is a Diesel pipe which you can remove to give you more room, i managed to change mine on my last 2 cars without removing anything what i did was buy a cheap spanner and bend the end so it had a crank on it, the worst part of the job i found was getting the nut's back on the end of the plugs i ended up using blue tac on the end of a screwdriver :)
Peter.N.
Moderating Team
Posts: 11575
Joined: 02 Apr 2005, 16:11
Location: Charmouth,Dorset
My Cars: Currently:

C5 X7 VTR + Satnav Hdi estate Silver
C5 X7 VTR + Hdi Estate 2008 Red

In the past: 3, CX td Safaris and about 7, XM td estates. Lovely cars.
x 1205

Post by Peter.N. »

Where there's a will, there's a way as gav has demonstrated. It all down to sheer determination. The one behind the pump is the most difficult. The strength of the skin on the back of your hands is a determining factor. Take off anything you can that's in the way, if you have several different length spanners it helps, you can sometimes just get the end on, but gav's bent one is even better. If you think that's difficult, try changing the head gasket on a 2.1 td XM :) :( :cry: :x
DaveW
Posts: 189
Joined: 16 Feb 2004, 21:57
Location: Wales UK
My Cars:

Post by DaveW »

Strangely, I found the one behind the pump to be not too difficult and did it without removing anything.
I used an old socket with four flats ground onto the outer diameter (to match a spanner size) and a magnetic pick-up tool.
Once the small wire connector nut and wire has been removed the socket slips onto the glow plug and you then use an open ended spanner on the flats. When the plug is undone it can be 'grabbed' with the pick-up tool and withdrawn. Use the same technique to replace the plug.
I found that rather than use Blu-Tac to hold the small wiring nuts when removing or replacing them, the magnetic pick-up tool held them in place very effectively whilst allowing rotation as you work with the spanner.

The most annoying one for me is the one next to that one as this did require loosening two fuel pipes and clips and a bracket (from what I recall) and took more than twice as long to do.

Dave.
Xantia Forte 1.8i, 16v X reg.(09/2000) 93K, aircon
mezuk04
Posts: 1125
Joined: 03 Sep 2004, 19:15
Location: Nottinghamshire, England
My Cars:

Post by mezuk04 »

Careful of a little add-on piece that attached to the engine very close to the first plug behind the pump which has a small coolant pipe attached.

I snapped this and ended up having to find a replacement from the scrappers, starting the car allowed all the water to gush out of this area.

I am aware of a couple of others on here you have also done this :)
Volkswagen Golf 59' 1.6TD S :(
Post Reply