After doing all the fluids oils etc on my car today (it had no service history when I bought it) I now want to change the timing belt.
I've never done a timing belt before, tbh I've never really messed about with engines too much. Always left that to the mechanic. I've always done all the other non engine stuff to my cars though.
Would it just be easier to send it into the garage for this, or is it worth a go?
How easy is it *REALLY* to change XUD timing belt?
Moderator: RichardW
How easy is it *REALLY* to change XUD timing belt?
2004 Berlingo Multispace HDI, 105000
Not hard at all- the toughest bit is usually getting the engine pulley off, the rest is relatively run of the mill nut'n'bolt work, albeit in a bit of a tight space-follow haynes, the description is pretty good, with pictures of its layout.
You need some means of locking the engine and cam and diesel pump in the TDC position- Haynes, again, shows how to do it without a kit but I have a locking kit I bought for a few quid from the local spares shop, and you also need the big socket for the bottom pulley nut, I can't remember the size at the moment though!!
A trolley jack is handy as well for moving the engine up and down to make access easier- you could do it just as easily with a scissor or bottle jack but the trolley jack makes it quicker.
You need some means of locking the engine and cam and diesel pump in the TDC position- Haynes, again, shows how to do it without a kit but I have a locking kit I bought for a few quid from the local spares shop, and you also need the big socket for the bottom pulley nut, I can't remember the size at the moment though!!
A trolley jack is handy as well for moving the engine up and down to make access easier- you could do it just as easily with a scissor or bottle jack but the trolley jack makes it quicker.
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the only problem i had when changing the belt was getting the timing dowel into the flywheel as i was by myself, i could have done with another pair of hands
it's a straight forward enough job just remember to double check all the timing dowels are in the correct place, and you will need a decent breaker bar as the crank pulley nut can be tight to remove
it's a straight forward enough job just remember to double check all the timing dowels are in the correct place, and you will need a decent breaker bar as the crank pulley nut can be tight to remove
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You can make a simple tool that makes locking the flywheel easier out of a wire coathanger or something a bit thicker if you have it. Bend it into almost a starting handle shape, if you dont remember those : 6" from the end bend at 45 degrees in another 6" bend again in the opposite direction. You should be able to fiddle this down behind the starter motor and into the locking hole. Once you have located the hole, turn the engine slowly until it drops into the flywheel.
Last edited by Peter.N. on 09 Jul 2006, 09:09, edited 3 times in total.
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I usually end up taking the starter motor off in order to lock the flywheel properly DO NOT ATTEMPT TO CUT CORNERS HERE and often manage to wangle the belt off past the crank pulley without removing it, put all of your locking bolts in BEFORE releasing the tensioner, make sure all of the slack in the new belt is in the rear run, once fitted and tensioned turn the engine over by hand two full rotations and refit your timing bolts to check, any problems take it off and try again, do not use force to turn things at any point.
Stewart
Stewart
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If you make timing marks on the pulleys and the old belt, then CAREFULLY (with double-checking) transfer them to the new belt, there's no real need to lock the engine up at all. It's really a matter of what you find easiest.
The crankshaft pulley can be a tight fit on the shaft, and is fairly fragile, so a suitable puller is a useful thing to have by you.
The crankshaft pulley can be a tight fit on the shaft, and is fairly fragile, so a suitable puller is a useful thing to have by you.
The tensioners do fail and allow the whole lot to go ape. They're available from GSF for quite reasonable money and can help give better feeling of confidence on the engine's longevity. As you're there will everything else undone and you wont want to go and do it all again in the near future think about these and a water pump!!
Andrew
Andrew