Berlingo injection pump change

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jsp
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Berlingo injection pump change

Post by jsp » 13 Nov 2019, 02:50

Hi all,

I have bought a Berlingo 1999 DW8 for work but, the pump recently starts to leak. How to replace the whole pump?

If yes what are the instructions for it.
Last edited by jsp on 17 Nov 2019, 04:33, edited 1 time in total.

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Re: Berlingo fuel pump change

Post by jsp » 13 Nov 2019, 23:16

There is a leak somewhere but, not really visible where it comes from.

It's a Lucas pump

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Re: Berlingo fuel pump change

Post by jsp » 17 Nov 2019, 04:23

Anybody has the instructions for this? I have another pump but, this one doesnt have the timing mark?

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GiveMeABreak
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Re: Berlingo injection pump change

Post by GiveMeABreak » 17 Nov 2019, 12:24

If you want a pump fitting guide, I'll need your VIN for the Berlingo.

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Re: Berlingo injection pump change

Post by jsp » 30 Nov 2019, 03:46

65250186

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Re: Berlingo injection pump change

Post by jsp » 03 Dec 2019, 04:06

I have changed the pump now, but it wont go over 50mph on wot anything to adjust?

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Re: Berlingo injection pump change

Post by GiveMeABreak » 03 Dec 2019, 11:38

jsp wrote:
30 Nov 2019, 03:46
65250186

19206L was for a new one and 1921F1 was the part for an exchange one.

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Re: Berlingo injection pump change

Post by RichardW » 03 Dec 2019, 11:56

How did you set the timing? Not sure on a DW8, but you usually need a dial gauge. Not enough advance usually results in lack of power and quiet running. If you don't have the dial guage you could just try advancing it a bit by rotating the pump (towards the engine I think) to see if that improves it.

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Re: Berlingo injection pump change

Post by jsp » 04 Dec 2019, 15:18

If it clacks too much is there too much advance?

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Re: Berlingo injection pump change

Post by jsp » 04 Dec 2019, 15:25

RichardW wrote:
03 Dec 2019, 11:56
How did you set the timing? Not sure on a DW8, but you usually need a dial gauge. Not enough advance usually results in lack of power and quiet running. If you don't have the dial guage you could just try advancing it a bit by rotating the pump (towards the engine I think) to see if that improves it.
On the VE pump you need a dial guage on the Lucas the dial hole is blanked off.