Berlingo injection pump change

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jsp
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Now:
1960 ID 19
1984 CX GTI Turbo 1
1987 CX GTI Turbo 2
1987 AX 10E Pino
1994 AX 1.4 5dr TGS GTI
1994 AX 1.0 3dr Escapade
1996 AX 1.1 3dr spot Burgundy
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Berlingo injection pump change

Post by jsp »

Hi all,

I have bought a Berlingo 1999 DW8 for work but, the pump recently starts to leak. How to replace the whole pump?

If yes what are the instructions for it.
Last edited by jsp on 17 Nov 2019, 03:33, edited 1 time in total.
User avatar
jsp
Posts: 327
Joined: 04 Dec 2014, 02:05
Location: Netherlands
My Cars: AX 3x 10E 1.4 GTI 5drs 1.0i
CX 2x GTI turbo
ID 19 1960

Now:
1960 ID 19
1984 CX GTI Turbo 1
1987 CX GTI Turbo 2
1987 AX 10E Pino
1994 AX 1.4 5dr TGS GTI
1994 AX 1.0 3dr Escapade
1996 AX 1.1 3dr spot Burgundy
1996 AX 1.1 5dr Verte
2003 peugeot 206 xs leather with auto A/C
x 12

Re: Berlingo fuel pump change

Post by jsp »

There is a leak somewhere but, not really visible where it comes from.

It's a Lucas pump
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jsp
Posts: 327
Joined: 04 Dec 2014, 02:05
Location: Netherlands
My Cars: AX 3x 10E 1.4 GTI 5drs 1.0i
CX 2x GTI turbo
ID 19 1960

Now:
1960 ID 19
1984 CX GTI Turbo 1
1987 CX GTI Turbo 2
1987 AX 10E Pino
1994 AX 1.4 5dr TGS GTI
1994 AX 1.0 3dr Escapade
1996 AX 1.1 3dr spot Burgundy
1996 AX 1.1 5dr Verte
2003 peugeot 206 xs leather with auto A/C
x 12

Re: Berlingo fuel pump change

Post by jsp »

Anybody has the instructions for this? I have another pump but, this one doesnt have the timing mark?
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Re: Berlingo injection pump change

Post by GiveMeABreak »

If you want a pump fitting guide, I'll need your VIN for the Berlingo.
Please Don't PM Me For Technical Help

Marc
User avatar
jsp
Posts: 327
Joined: 04 Dec 2014, 02:05
Location: Netherlands
My Cars: AX 3x 10E 1.4 GTI 5drs 1.0i
CX 2x GTI turbo
ID 19 1960

Now:
1960 ID 19
1984 CX GTI Turbo 1
1987 CX GTI Turbo 2
1987 AX 10E Pino
1994 AX 1.4 5dr TGS GTI
1994 AX 1.0 3dr Escapade
1996 AX 1.1 3dr spot Burgundy
1996 AX 1.1 5dr Verte
2003 peugeot 206 xs leather with auto A/C
x 12

Re: Berlingo injection pump change

Post by jsp »

65250186
User avatar
jsp
Posts: 327
Joined: 04 Dec 2014, 02:05
Location: Netherlands
My Cars: AX 3x 10E 1.4 GTI 5drs 1.0i
CX 2x GTI turbo
ID 19 1960

Now:
1960 ID 19
1984 CX GTI Turbo 1
1987 CX GTI Turbo 2
1987 AX 10E Pino
1994 AX 1.4 5dr TGS GTI
1994 AX 1.0 3dr Escapade
1996 AX 1.1 3dr spot Burgundy
1996 AX 1.1 5dr Verte
2003 peugeot 206 xs leather with auto A/C
x 12

Re: Berlingo injection pump change

Post by jsp »

I have changed the pump now, but it wont go over 50mph on wot anything to adjust?
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GiveMeABreak
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C3 1.6 HDi Exclusive Aluminium Grey (The Silver Hornet)
C5 MK II 2.0 HDi Exclusive Obsidian Black
C5 MK I 2.0 HDi SX Wicked Red
Xantia S2 2.0 HDi SX Hermes Red
C15 Romahome White
XM 2.0 Turbo Prestige Emerald Green Pearlescent
XM 2.0 Turbo Prestige Polar White
XM 2.0 SX Polar White
CX 20 Polar White
GS 1220 Geranium Red
CX 2.4 Prestige C-Matic Nevada Beige
GS 1000 Cedreat Yellow
x 5646

Re: Berlingo injection pump change

Post by GiveMeABreak »

jsp wrote: 30 Nov 2019, 02:4665250186

19206L was for a new one and 1921F1 was the part for an exchange one.
Please Don't PM Me For Technical Help

Marc
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Re: Berlingo injection pump change

Post by RichardW »

How did you set the timing? Not sure on a DW8, but you usually need a dial gauge. Not enough advance usually results in lack of power and quiet running. If you don't have the dial guage you could just try advancing it a bit by rotating the pump (towards the engine I think) to see if that improves it.
Richard W
User avatar
jsp
Posts: 327
Joined: 04 Dec 2014, 02:05
Location: Netherlands
My Cars: AX 3x 10E 1.4 GTI 5drs 1.0i
CX 2x GTI turbo
ID 19 1960

Now:
1960 ID 19
1984 CX GTI Turbo 1
1987 CX GTI Turbo 2
1987 AX 10E Pino
1994 AX 1.4 5dr TGS GTI
1994 AX 1.0 3dr Escapade
1996 AX 1.1 3dr spot Burgundy
1996 AX 1.1 5dr Verte
2003 peugeot 206 xs leather with auto A/C
x 12

Re: Berlingo injection pump change

Post by jsp »

If it clacks too much is there too much advance?
User avatar
jsp
Posts: 327
Joined: 04 Dec 2014, 02:05
Location: Netherlands
My Cars: AX 3x 10E 1.4 GTI 5drs 1.0i
CX 2x GTI turbo
ID 19 1960

Now:
1960 ID 19
1984 CX GTI Turbo 1
1987 CX GTI Turbo 2
1987 AX 10E Pino
1994 AX 1.4 5dr TGS GTI
1994 AX 1.0 3dr Escapade
1996 AX 1.1 3dr spot Burgundy
1996 AX 1.1 5dr Verte
2003 peugeot 206 xs leather with auto A/C
x 12

Re: Berlingo injection pump change

Post by jsp »

RichardW wrote: 03 Dec 2019, 10:56 How did you set the timing? Not sure on a DW8, but you usually need a dial gauge. Not enough advance usually results in lack of power and quiet running. If you don't have the dial guage you could just try advancing it a bit by rotating the pump (towards the engine I think) to see if that improves it.
On the VE pump you need a dial guage on the Lucas the dial hole is blanked off.
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